Remove/Install Front Roof Frame - Ar65.20-P-1006LC

Model 217 

Fig 1: Front Roof Frame Component Location (Shown On Model 217.3)

Courtesy of MERCEDES-BENZ USA

Shown On Model 217.3 

Courtesy of MERCEDES-BENZ USA

Shown on model 217.4 

	Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
Notice	Measures for preventing damage to components when performing electric welding and soldering work		AH60.00-P-0001-02A
Notice	General information on body repair		AH60.00-P-0001-01KOA
Notice	Pretreatment of bonding surfaces		AH60.00-P-0008-01SX
Notice	Information on preventing damage to electronic components due to electrostatic discharge		AH54.00-P-0001-01A
	General information on MB materials		AH98.00-P-9409-03A
	Remove
1	Remove detachable parts in area of repair point.
2	Cover all detachable parts remaining in vehicle with welding protection blankets.
3	Separate front roof frame (1) and mounting supports (2).	Model 217.4	AR65.20-P-1006-02LCA
		Model 217.3	AR65.20-P-1006-02LC
	000 588 00 84 00 Heat gun		WS54.00-P-0049B
	000 588 01 23 00 Body straightening system	Commercially available devices/tools  Rotary wire brush Spot weld milling machine Body power jigsaw Wet/dry vacuum cleaner	WS60.00-P-0023K
		Primer stick	*BR00.45-Z-1012-07A
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
4	Prepare front roof frame (1) and mounting supports (2).	Model 217.4	AR65.20-P-1006-04LCA
		Model 217.3	AR65.20-P-1006-04LC
	000 588 01 23 00 Body straightening system	Commercially available devices/tools  Rotary wire brush Spot weld milling machine Body power jigsaw	WS60.00-P-0023K
		Primer stick	*BR00.45-Z-1012-07A
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
	Install
	Risk of poisoning  caused by inhaling vapors or swallowing adhesive. Risk of injury  caused by adhesive coming into contact with skin and eyes	Wear respiratory protection, protective gloves and safety glasses. Pour adhesive into suitable and appropriately marked containers only.	AS00.00-Z-0016-01A
Notice	Measures for preventing damage to components when performing electric welding and soldering work		AH60.00-P-0001-02A
	General information on riveting		AH60.00-P-0003-01N
5	Install front roof frame (1) and mounting support (2).	Model 217.4	AR65.20-P-1006-05LCA
		Model 217.3	AR65.20-P-1006-05LC
	000 588 02 84 00 Welder		WS60.00-P-0022K
	000 588 01 84 00 Welder	Commercially available devices/tools  Rotary wire brush Drill bit for high-strength Ø 6.7 mm Manual temporary fastener, 6.35 mm Wet and dry vacuum cleaner	WS60.00-P-0021K
		Parts kit for 2-component adhesive for body	*BR00.45-Z-1162-02A
		Countersunk-head blind rivet Z2 6.4X15.5 (clamping range 3 mm to 5 mm, draw-off strength min. 15.5 kN)	*BR00.45-Z-1044-13A
		Countersunk-head blind rivet Z1 6.4X14.0 (clamping range 1.5 mm to 3 mm, draw-off strength min. 15.5 kN)	*BR00.45-Z-1043-13A
		Blind rivet Y1 6.4X12 (clamping range 1 mm to 3.5 mm, draw-off strength min. 15.5 kN)	*BR00.45-Z-1035-13A
		Blind rivet Y2 6.5X12.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN)	*BR00.45-Z-1012-13A
6	Clean weld joints and sheet metal flanges with rotary wire brush.	Commercially available devices/tools  Rotary wire brush
7	Remove welding protection blankets.
8	Clean repair area.
	Risk of explosion  caused by paint vapors igniting. Risk of poisoning  caused by inhaling paint vapors.	No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated.	AS98.00-Z-0002-01A
9	Treat repair areas with primer filler.
Notice	Notes on paintwork repairs		AH98.00-P-9408-02A
	General information on operation items and work procedures for painting	Use only primer fillers approved by manufacturer. See guidelines for paint technology in the workshop portal	AH98.00-P-0003-01A
10	Seal seam after repair.	Model 217.3	AR97.10-P-4000-03LC
	Risk of explosion  caused by paint vapors igniting. Risk of poisoning  caused by inhaling paint vapors.	No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated.	AS98.00-Z-0002-01A
11	Paint repair areas and adjacent surfaces.
Notice	Notes on paintwork repairs		AH98.00-P-9408-02A
	General information on operation items and work procedures for painting	Only use paints approved by the manufacturer. See guidelines for paint technology in the workshop portal.	AH98.00-P-0003-01A
12	Supplement cavity preservation.		AR97.20-P-1500LF
13	Install all detachable parts in area of repair point.