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Home >> Mercedes Benz >> 2021 >> S560 4Matic >> Repair and Diagnosis >> Collision >> General Collision Information >> Collision - Roof (217 Chassis) >> Roof Body Repair >> Install Front Roof Frame - Ar65.20-P-1006-05LC

Install Front Roof Frame - Ar65.20-P-1006-05LC

MODEL 217.3 

IMPORTANT The following steps are shown on the left side of the vehicle and must be accomplished analogously on the right side of the vehicle.

G15300697Courtesy of MERCEDES-BENZ USA
  1. Install front roof frame (1) and mounting console (2) and fix in place.
  2. Drill rivet holes on mounting console (2) with Ø 6.7 mm bit for high-strength steels (areas B).
    G15300698Courtesy of MERCEDES-BENZ USA
  3. Drill rivet holes on mounting console (2) with Ø 6.7 mm bit for high-strength steels (areas C and D).
  4. Remove mounting console (2).
  5. Deburr rivet holes on mounting console (2) on both sides.
  6. Remove drilling shavings with wet/dry vacuum cleaner.
    G15300699Courtesy of MERCEDES-BENZ USA
  7. Install front roof frame (1) and mounting console (2) and fix in place.
  8. Rivet mounting console (2) with Ø 6.5 X 12 blind rivets (areas F).
  9. Rivet mounting console (2) with Ø 6.5 X 12.5 blind rivets (areas E).
    G15300700Courtesy of MERCEDES-BENZ USA
  10. Rivet mounting console (2) with Ø 6.4 X 14.0 blind rivets with countersunk head (areas G and H).
  11. Rivet mounting console (2) with Ø 6.4 X 15.5 blind rivets with countersunk head (areas I and J).
    G15300701Courtesy of MERCEDES-BENZ USA
  12. Front roof frame (1) SHIELDED GAS SEAM WELD INTERRUPTED (areas A).

    IMPORTANT Inert gas weld in intervals and allow welding area to cool down in between. Reduces heat distortion

  13. Grind inert gas welds down flat (areas A)