Inner Side Wall With Outer Rear Wheel Well Partial Replacement - Ar63.10-P-6050SZ
Model 223.9
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contact with fuel. | No fires, sparks, open flames or smoking. Pour fuels into suitable and appropriately marked containers only. Wear protective clothing when handling fuel. |
AS47.00-Z-0001-01A | |
| Risk of explosion from aluminum grinding dust, risk of injury to respiratory system from inhaling dust | Wear dust filter mask, safety glasses, and protective gloves. Use a suitable, grounded dust extraction system. |
AS60.00-Z-0007-01N | |
| Risk of injury. Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | AS00.00-Z-0002-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Notice | Information on preventing damage to electronic components due to electrostatic discharge | AH54.00-P-0001-01A | |
| Notice | General information on body repair | AH60.00-P-0001-01S | |
| Notice | Pretreatment of bonding surfaces | AH60.00-P-0008-01SX | |
| Notice | Notes on processing of 2-K structural foam adhesive during body repairs | AH60.00-P-0040-01A | |
| Note on working on aluminum components and vehicles | AH60.00-P-0034-01RG | ||
| Notes on foam-protected insulation in body | AH60.00-P-0041-01S | ||
| General information on MB materials | AH98.00-P-9409-03A | ||
| Remove | |||
| 1 | Remove detachable parts in area of repair point. | ||
| 2 | Cover all detachable parts remaining in vehicle with spark protection blankets. | ||
| 3 | Remove entire C-pillar and rear fender. | AR63.20-P-0500SZ | |
| 4 | Remove roof frame mounting support (2). | AR65.20-P-1008-08S | |
| 000 588 15 84 00 Heat gun | WS54.00-P-0125B | ||
| 5 | Remove inner side wall (1). | AR63.10-P-6050-01SZ | |
| 000 588 15 84 00 Heat gun | WS54.00-P-0125B | ||
| Install | |||
| The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. | AS00.00-Z-0007-01A | |
| Notice | Measures for preventing damage to components when performing electric welding and soldering work | AH60.00-P-0001-02A | |
| General information on riveting | AH60.00-P-0003-01S | ||
| General notes on welding | AH60.00-P-0005-01N | ||
| 6 | Prepare inner side wall (1). | AR63.10-P-6050-02SZ | |
| 7 | Prepare roof frame mounting support (2). | AR65.20-P-1008-09S | |
| 8 | Prepare C-pillar and rear fender. | AR63.20-P-0500SZ | |
| 9 | Install inner side wall (1). | AR63.10-P-6050-04SZ | |
| 000 588 04 39 00 Rivet press tool | WS60.00-P-0440B | ||
| *BE60.00-P-1009-01PA | |||
| *BE60.00-P-1011-01PA | |||
| *BE60.00-P-1014-01PA | |||
| White sealing compound, 310 ml, DBL 6069.20 | *BR00.45-Z-1003-01A | ||
| 2-component adhesive for reinforcements | *BR00.45-Z-1152-02A | ||
| Adhesive kit, body, 2-component adhesive | *BR00.45-Z-1092-02A | ||
| Blind rivet Y2 6.5x12.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN) | *BR00.45-Z-1012-13A | ||
| Blind rivet Y3 6.5x14.5 (clamping range 4 mm to 7 mm, draw-off strength min. 19 kN) | *BR00.45-Z-1016-13A | ||
| Blind rivet Y4 6.4 M6 (clamping range 5.82 mm to 7.82 mm, draw-off strength min. 16 kN) | *BR00.45-Z-1032-13A | ||
| Blind rivet Y5 6.4 (clamping range 7.82 mm to 9.83 mm, draw-off strength min. 16 kN) | *BR00.45-Z-1034-13A | ||
| Blind rivet Y1 6.4x12 (clamping range 1 mm to 3.5 mm, draw-off strength min. 15.5 kN) | *BR00.45-Z-1035-13A | ||
| Nut M6 | *BR00.45-Z-1042-13A | ||
| Countersunk-head blind rivet Z2 6.4x15.5 (clamping range 3 mm to 5 mm, draw-off strength min. 15.5 kN) | *BR00.45-Z-1044-13A | ||
| Blind rivet Y9 6.4x20 (clamping range 7 mm to 10.5 mm, draw-off strength min. 15.4 kN) | *BR00.45-Z-1047-13A | ||
| Countersunk-head blind rivet Z3 6.4x17.0 (clamping area 4.5 mm to 6.5 mm, draw-off strength min. 15.5 kN) | *BR00.45-Z-1055-13A | ||
| Countersunk-head blind rivet Z4 6.4x19.0 (clamping range 6 mm to 8 mm, draw-off strength min. 15.5 kN) | *BR00.45-Z-1056-13A | ||
| Screw M6x20-10.9 | *BR00.45-Z-1080-13A | ||
| Fig 2 | |||
| 10 | Install roof frame mounting support (2). | AR65.20-P-1008-10S | |
| 000 588 04 39 00 Rivet press tool | WS60.00-P-0440B | ||
| 000 588 12 84 00 Welder | WS00.00-P-0318K | ||
| Adhesive kit, body, 2-component adhesive | *BR00.45-Z-1092-02A | ||
| Blind rivet Y2 6.5x12.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN) | *BR00.45-Z-1012-13A | ||
| Blind rivet Y3 6.5x14.5 (clamping range 4 mm to 7 mm, draw-off strength min. 19 kN) | *BR00.45-Z-1016-13A | ||
| Countersunk-head blind rivet Z2 6.4x15.5 (clamping range 3 mm to 5 mm, draw-off strength min. 15.5 kN) | *BR00.45-Z-1044-13A | ||
| Countersunk-head blind rivet Z3 6.4x17.0 (clamping area 4.5 mm to 6.5 mm, draw-off strength min. 15.5 kN) | *BR00.45-Z-1055-13A | ||
| Countersunk-head blind rivet Z4 6.4x19.0 (clamping range 6 mm to 8 mm, draw-off strength min. 15.5 kN) | *BR00.45-Z-1056-13A | ||
| 11 | Clean weld joints and sheet metal flange. | ||
| 12 | Install entire C-pillar and rear fender. | AR63.20-P-0500SZ | |
| 13 | Remove spark protection blankets. | ||
| 14 | Install all detachable parts in area of repair point. |
GAP DIMENSIONS
| Number | Designation | Model 223 | ||
|---|---|---|---|---|
| BE60.00-P-1009-01PA | Rear door to side section, bottom | Dimension "I" | mm | 3 (+0, 5) |
| For picture, see | AR60.00-P-0900-01S | |||
GAP DIMENSIONS
| Number | Designation | Model 223 | ||
|---|---|---|---|---|
| BE60.00-P-1011-01PA | Trunk lid to rear fender | Dimension "K" | mm | 3 (-0, 5/+1) |
| For picture, see | AR60.00-P-0900-01S | |||
GAP DIMENSIONS
| Number | Designation | Model 223 | ||
|---|---|---|---|---|
| BE60.00-P-1014-01PA | Rear fender to taillamp | Dimension "N" | mm | 1 (-0, 5/+1) |
| For picture, see | AR60.00-P-0900-01S | |||
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1003-01A | White sealing compound, 310 ml, DBL 6069.20 | A 001 989 63 20 |
| BR00.45-Z-1012-13A | Blind rivet Y2 6.5x12.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN) | A 004 990 16 97 |
| BR00.45-Z-1016-13A | Blind rivet Y3 6.5x14.5 (clamping range 4 mm to 7 mm, draw-off strength min. 19 kN) | A 004 990 17 97 |
| BR00.45-Z-1032-13A | Blind rivet Y4 6.4 M6 (clamping range 5.82 mm to 7.82 mm, draw-off strength min. 16 kN) | A 003 990 81 97 |
| BR00.45-Z-1034-13A | Blind rivet Y5 6.4 (clamping range 7.82 mm to 9.83 mm, draw-off strength min. 16 kN) | A 003 990 80 97 |
| BR00.45-Z-1035-13A | Blind rivet Y1 6.4x12 (clamping range 1 mm to 3.5 mm, draw-off strength min. 15.5 kN) | A 000 991 76 32 |
| BR00.45-Z-1042-13A | Nut M6 | N 910112 006003 |
| BR00.45-Z-1044-13A | Countersunk-head blind rivet Z2 6.4x15.5 (clamping range 3 mm to 5 mm, draw-off strength min. 15.5 kN) | A 000 991 83 32 |
| BR00.45-Z-1047-13A | Blind rivet Y9 6.4x20 (clamping range 7 mm to 10.5 mm, draw-off strength min. 15.4 kN) | A 000 991 54 32 |
| BR00.45-Z-1055-13A | Countersunk-head blind rivet Z3 6.4x17.0 (clamping area 4.5 mm to 6.5 mm, draw-off strength min. 15.5 kN) | A 000 991 86 32 |
| BR00.45-Z-1056-13A | Countersunk-head blind rivet Z4 6.4x19.0 (clamping range 6 mm to 8 mm, draw-off strength min. 15.5 kN) | A 000 991 87 32 |
| BR00.45-Z-1080-13A | Screw M6x20-10.9 | N 000000 003765 |
| BR00.45-Z-1092-02A | Adhesive kit, body, 2-component adhesive | A 012 989 17 71 |
| BR00.45-Z-1152-02A | 2-component adhesive for reinforcements | A 011 989 99 71 |