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Home >> Mercedes Benz >> 2021 >> S500 >> Repair and Diagnosis >> Collision >> Body Panels >> Collision - Side Wall (223 Chassis) >> Side Wall Body Repair >> Inner Side Wall With Rear Outer Wheelhouse Partial Removal - Ar63.10-P-6050-01SZ

Inner Side Wall With Rear Outer Wheelhouse Partial Removal - Ar63.10-P-6050-01SZ

Model 223.9 

IMPORTANT The following steps are shown on the left side of the vehicle and must be performed analogously on the right side in the event of damage.

The superordinate service document as well as the safety information in the service document must be observed.

G16228367Courtesy of MERCEDES-BENZ USA
  1. Expose spot welds on inner side wall (1) (area A).
  2. Cut off spot welds on inner side wall (1) (area A).
  3. Drill off self-piercing rivets on inner side wall (1) with Ø 6 mm bit (area A1 ).
  4. Expose spot welds on inner side wall (1) (areas B).
  5. Cut off spot welds on inner side wall (1) (areas B).
  6. Drill off self-piercing rivets on inner side wall (1) with Ø 6 mm bit (area B1 ).
  7. Bend sheet metal lug (1A) in direction of arrow.
    G16228368Courtesy of MERCEDES-BENZ USA
  8. Drill through clinch connections on inner side wall (1) with Ø 6 mm bit (area D).
  9. Expose spot welds on inner side wall (1) (areas E).
  10. Cut off spot welds on inner side wall (1) (areas E).
    G16228369Courtesy of MERCEDES-BENZ USA
    G16228370Courtesy of MERCEDES-BENZ USA
  11. Heat inner side wall (1) in crosshatched areas.

    IMPORTANT Cross-hatched areas are bonded with adhesive.

  12. Heat inner side wall (1) in crosshatched areas.

    IMPORTANT Cross-hatched areas are bonded with adhesive.

    G16228371Courtesy of MERCEDES-BENZ USA
  13. Heat inner side wall (1) in crosshatched areas.

    IMPORTANT Cross-hatched areas are bonded with adhesive.

  14. Remove inner sidewall (1).
    G16228372Courtesy of MERCEDES-BENZ USA
    G16228373Courtesy of MERCEDES-BENZ USA
  15. Grind mating surfaces down to bare metal in cross-hatched areas.

    IMPORTANT Observe pretreatment of bonding surfaces.

  16. Unclip support (2).
  17. Grind mating surfaces down to bare metal in cross-hatched areas.

    IMPORTANT Observe pretreatment of bonding surfaces.

  18. Remove grinding dust and drill chips.
    G16228374Courtesy of MERCEDES-BENZ USA