Inner Side Wall Parts With Outer Rear Wheel Well Installation - Ar63.10-P-6050-04SZ

Model 223.9 

Number	Designation			Model 223
BE60.00-P-1009-01PA	Rear door to side section, bottom	Dimension "I"	mm	3 (+0, 5)
		For picture, see		AR60.00-P-0900-01S

Number	Designation			Model 223
BE60.00-P-1011-01PA	Trunk lid to rear fender	Dimension "K"	mm	3 (-0, 5/+1)
		For picture, see		AR60.00-P-0900-01S

Number	Designation			Model 223
BE60.00-P-1014-01PA	Rear fender to taillamp	Dimension "N"	mm	1 (-0, 5/+1)
		For picture, see		AR60.00-P-0900-01S

The following steps are shown on the left side of the vehicle and must be performed analogously on the right side in the event of damage.

The superordinate service document as well as the safety information in the service document must be observed.

The graphics show the vehicle from the mechanic's perspective. At the same time, this perspective also specifies the direction in which the rivets must be placed.

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Countersunk-head rivet (Z) 

• Z₁ = Countersunk-head rivet 6.4x14.0
• Z₂ = Countersunk-head rivet 6.4x15.5
• Z₃ = Countersunk-head rivet 6.4x17.0
• Z₄ = Countersunk-head rivet 6.4x19.0
• Z₅ = Countersunk-head rivet 6.4x21.0

Blind rivet (Y) 

• Y₁ = Rivet 6.4x12
• Y₂ = Rivet 6.5x12.5
• Y₃ = Rivet 6.5x14.5
• Y₄ = Rivet 6.4 M6
• Y₅ = Rivet 6.4
• Y₆ = rivet 6.5x13.5
• Y₇ = rivet 6.4x14
• Y₈ = rivet 6.4x17
• Y₉ = rivet 6.4x20

Flow-form rivet with countersunk head (X) 

• X₁ = Flow-form rivet with countersunk head 1.3 mm to 2.5 mm clamping range
• X₂ = Flow-form rivet with countersunk head 2.3 mm to 3.5 mm clamping range
• X₃ = Flow-form rivet with countersunk head 3.35 mm to 4.1 mm clamping range
• X₄ = Flow-form rivet with countersunk head 4 mm to 5.15 mm clamping range
• X₅ = Flow-form rivet with countersunk head 5.0 mm to 6.1 mm clamping range
• X₆ = Flow-form rivet with countersunk head 6.0 mm to 7.2 mm clamping range
• X₇ = Flow-form rivet with countersunk head 7.1 mm to 8.3 mm clamping range

Flow-form rivet (W) 

• W₁ = Structured flow form rivet with 3.5 mm clamping range
• W₃ = Flow-form rivet structure 3.35 mm up to 4.1 mm clamping range
• W₄ = Flow-form rivet structure 4 mm up to 5.15 mm clamping range
• W₅ = Flow-form rivet structure 5.0 mm up to 6.1 mm clamping range
• W₆ = Flow-form rivet structure 6.0 mm up to 7.2 mm clamping range
• W₇ = Flow-form rivet structure 7.1 mm up to 8.3 mm clamping range

Blind rivet (V) 

• V₁ = rivet 3.2x4.5
• V₂ = rivet 3.2x6.5

Blind rivet (U) 

• U₁ = rivet 3.2x9.5

Blind rivet with countersunk head (T) 

• T₁ = blind rivet with countersunk head 3.0 mm to 5.0 mm clamping range
• T₂ = blind rivet with countersunk head 1.5 mm to 3.0 mm clamping range

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1. Install inner side wall (1) and fit.
2. Install C-pillar.
3. Install rear fender and fit.
4. Install trunk lid.
5. Install rear bumper.
6. Install rear lamp unit.
7. Install door seal.
8. Install lock striker.
9. Check gaps using feeler gauge and adjust.
10. Fix inner side wall (1) in place.
11. Remove lock striker.
12. Remove door seal.
13. Remove rear lamp unit.
14. Remove rear bumper.
15. Remove trunk lid.
16. Remove rear fender.
17. Remove C-pillar.
18. Drill rivet holes in inner side wall (1) with Ø 6.7 mm (areas A).
19. Drill holes for screws in inner side wall (1) with Ø 6.5 mm (area B).
20. Drill rivet holes in inner side wall (1) with Ø 6.7 mm (areas C, D).
21. Countersink rivet hole in inner side wall (1) (area D).
22. Drill holes for screws in inner side wall (1) with 0 5.5 mm (area E).

    Courtesy of MERCEDES-BENZ USA

    Courtesy of MERCEDES-BENZ USA

23. Drill rivet holes in inner side wall (1) with Ø 6.7 mm (areas F, G).
24. Countersink rivet holes in inner side wall (1) (area G).
25. Drill holes for screws in inner side wall (1) with Ø 10 mm (area H).
26. Remove inner sidewall (1).
27. Deburr rivet holes on inner side wall (1) and body on both sides.
28. Remove drill chips.

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29. Apply 2-component adhesive to body in cross-hatched areas.

    Observe pretreatment of bonding surfaces and manufacturer's specifications for drying and processing time of 2-component adhesive.

30. Clip in support (2).
31. Apply 2-component adhesive in cross-hatched area for reinforcements on support (2).

    Observe pretreatment of bonding surfaces and manufacturer's specifications for drying and processing time of 2-component adhesive.

32. Apply 2-component adhesive to body in cross-hatched areas.

    Observe pretreatment of bonding surfaces and manufacturer's specifications for drying and processing time of 2-component adhesive.

    Courtesy of MERCEDES-BENZ USA

    Courtesy of MERCEDES-BENZ USA

33. Install inner side wall (1) and fix in place.
34. Rivet inner side wall (1) with rivets Ø 6.5x12.5 (areas Y₂ ).
35. Position screws (3).

    Use M6x20 screws (3).

36. Tighten nuts (4).

    Use M6 nuts (4).

37. Rivet inner side wall (1) with rivets Ø 6.4x12 (areas Y₁ ).
38. Rivet inner side wall (1) with rivets Ø 6.5x12.5 (areas Y₂ ).
39. Rivet inner side wall (1) with rivets Ø 6.5x14.5 (area Y₃ ).
40. Rivet inner side wall (1) with countersunk-head rivets Ø 6.4x15.5 (area Z₂ ).
41. Position screws (6).

    Use M5x19 screws (6).

42. Tighten nuts (5).

    Use nuts (5) M5.

    Courtesy of MERCEDES-BENZ USA

    Courtesy of MERCEDES-BENZ USA

43. Rivet inner side wall (1) with rivets Ø 6.5x12.5 (areas Y₂ ).
44. Rivet inner side wall (1) with rivets Ø 6.5x14.5 (areas Y₃ ).
45. Rivet inner side wall (1) with rivet Ø 6.4 M6 (area Y₄ ).
46. Rivet inner side wall (1) with rivet Ø 6.4 (area Y₅ ).
47. Rivet inner side wall (1) with rivet Ø 6.4x20 (area Y₆ ).
48. Rivet inner side wall (1) with countersunk-head rivet Ø 6.4x15.5 (area Z₂ ).
49. Rivet inner side wall (1) with countersunk-head rivets Ø 6.4x17.0 (areas Z₃ ).
50. Rivet inner side wall (1) with countersunk-head rivet Ø 6.4x19.0 (area Z₄ ).
51. Bend sheet metal lug (1A) in direction of arrow.
52. Seal holes for screws on inner side wall (1) with sealant (area J).