Rear Roof Frame Removal And Installation - Ar65.20-P-1008S

Model 223.0/1/9 

Shown on model 223.1 except code 413 (Panoramic sliding sunroof/glass roof) 

Courtesy of MERCEDES-BENZ USA

	Risk of explosion  from aluminum grinding dust, risk of injury to respiratory system from inhaling dust	Wear dust filter mask, safety glasses, and protective gloves. Use a suitable, grounded dust extraction system.	AS60.00-Z-0007-01N
	Risk of injury  . Skin or eye injuries may result when handling hot or glowing objects.	Wear protective gloves, protective clothing and safety glasses, if necessary.	AS00.00-Z-0002-01A
	Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
Notice	Information on preventing damage to electronic components due to electrostatic discharge		AH54.00-P-0001-01A
Notice	General information on body repair		AH60.00-P-0001-01S
Notice	Pretreatment of bonding surfaces		AH60.00-P-0008-01SX
Notice	Notes on processing of 2-K structural foam adhesive during body repairs		AH60.00-P-0040-01A
	Note on working on aluminum components and vehicles		AH60.00-P-0034-01RG
	Notes on foam-protected insulation in body		AH60.00-P-0041-01S
	General information on MB materials		AH98.00-P-9409-03A
	Remove
1	Remove detachable parts in area of repair point.
2	Cover all detachable parts remaining in vehicle with spark protection blanket.
3	Remove center roof paneling.	Model 223.0/1 except code 413 (Panoramic sliding sunroof/glass roof)	AR65.10-P-1000S
4	Remove cover of rear roof frame.		AR88.80-P-2010S
5	Remove roof frame mounting supports (4).		AR65.20-P-1008-08S
	000 588 15 84 00 Heat gun		WS54.00-P-0125B
6	Separate roof frame upper section (1) and roof frame lower section (2).		AR65.20-P-1008-01S
	000 588 15 84 00 Heat gun		WS54.00-P-0125B
	000 588 04 39 00 Rivet press tool		WS60.00-P-0440B
	000 588 03 39 00 Rivet die		WS60.00-P-0386K
	Install
	The high voltage used for electric welding presents a lethal hazard. Risk of explosion  from welding in areas close to highly inflammable materials. Risk of injury  from weld splatter and UV-light when welding. Risk of poisoning  from inhaling welding gases	Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.	AS00.00-Z-0007-01A
Notice	Measures for preventing damage to components when performing electric welding and soldering work		AH60.00-P-0001-02A
	General information on riveting		AH60.00-P-0003-01S
	General notes on welding		AH60.00-P-0005-01N
7	Prepare roof frame mounting supports (4).		AR65.20-P-1008-09S
8	Prepare roof frame upper section (1) and roof frame lower section (2).		AR65.20-P-1008-02S
9	Install and fit roof frame upper section (1).
10	Execute common separating cuts on roof frame upper section (1) and body.
11	Remove roof frame upper section (1).
12	Prepare weld puddle retainer.		AR60.00-P-0070-01S
13	Install roof frame upper section (1), roof frame lower section (2), and structured foam parts (3).		AR65.20-P-1008-03S
	000 588 04 39 00 Rivet press tool		WS60.00-P-0440B
	000 588 03 39 00 Rivet die		WS60.00-P-0386K
	000 588 12 84 00 Welder		WS00.00-P-0318K
		Make weld seam on vehicles with aluminum body Model 223.0/1 with code 413 (Panoramic sliding sunroof/glass roof) No structured foam parts (3) are installed.	AR60.00-P-0070-01S
		2-component adhesive for reinforcements	*BR00.45-Z-1152-02A
		Parts kit for 2-component adhesive for body	*BR00.45-Z-1162-02A
		Flow-form rivet structure W4 4 mm up to 5.15 mm clamping range (S3)	*BR00.45-Z-1028-13A
		Countersunk-head blind rivet Z3 6.4x17.0 (clamping area 4.5 mm to 6.5 mm, draw-off strength min. 15.5 kN)	*BR00.45-Z-1055-13A
14	Install roof frame mounting supports (4).		AR65.20-P-1008-10S
	000 588 12 84 00 Welder		WS00.00-P-0318K
		Adhesive kit, body, 2-component adhesive	*BR00.45-Z-1092-02A
		Blind rivet Y2 6.5x12.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN)	*BR00.45-Z-1012-13A
		Blind rivet Y3 6.5x14.5 (clamping range 4 mm to 7 mm, draw-off strength min. 19 kN)	*BR00.45-Z-1016-13A
		Countersunk-head blind rivet Z2 6.4x15.5 (clamping range 3 mm to 5 mm, draw-off strength min. 15.5 kN)	*BR00.45-Z-1044-13A
		Countersunk-head blind rivet Z3 6.4x17.0 (clamping area 4.5 mm to 6.5 mm, draw-off strength min. 15.5 kN)	*BR00.45-Z-1055-13A
		Countersunk-head blind rivet Z4 6.4x19.0 (clamping range 6 mm to 8 mm, draw-off strength min. 15.5 kN)	*BR00.45-Z-1056-13A
15	Clean weld joints and sheet metal flange.
16	Remove spark protection blankets.
17	Clean repair area.
18	Prime repair area using primer filler
Notice	Notes on paintwork repairs		AH98.00-P-9408-02A
	General information on operation items and work procedures for painting	Use only primer fillers approved by manufacturer. See guidelines for paint technology in the workshop portal.	AH98.00-P-0003-01A
19	Seal seam after repair.		AR97.10-P-4000S
20	Paint repair areas and adjacent surfaces
Notice	Notes on paintwork repairs		AH98.00-P-9408-02A
	General information on operation items and work procedures for painting	Only use paints approved by the manufacturer. See guidelines for paint technology in the workshop portal.	AH98.00-P-0003-01A
21	Supplement cavity preservation.		AR97.20-P-1500S
22	Install cover of rear roof frame.		AR88.80-P-2010S
23	Install center roof paneling.	Model 223.0/1 except code 413 (Panoramic sliding sunroof/glass roof)	AR65.10-P-1000S
24	Install all detachable parts in area of repair point.