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Home >> Mercedes Benz >> 2021 >> S500 >> Repair and Diagnosis >> Collision >> Body Panels >> Collision - Roof (223 Chassis) >> Roof Body Repair >> Rear Roof Frame Removal - Ar65.20-P-1008-01S

Rear Roof Frame Removal - Ar65.20-P-1008-01S

REFER TO SPECIAL TOOLS 000 588 04 39 00 Rivet press tool   WS60.00-P-0440B
REFER TO SPECIAL TOOLS 000 588 03 39 00 Rivet die   WS60.00-P-0386K

Model 223.0/1/9 

IMPORTANT The following steps are shown on the left side of the vehicle for model 223.1 and must be performed in the same way on the right side of the vehicle. The superordinate service document as well as the safety information in the service document must be observed.

  1. Mark separating point on roof frame upper section (1) and separate (area A).

    NOTES Do not cut too deeply.

    Otherwise the components below can be damaged and weakened.

    IMPORTANTDimensions: 

    a1 = approx. 50 mm

    a2 = approx. 65 mm

    G16228853Courtesy of MERCEDES-BENZ USA
  2. Press out self-piercing rivet from roof frame lower section (2) using a rivet press tool (area B).
    G16228854Courtesy of MERCEDES-BENZ USA
  3. Heat roof frame upper section (1) and roof frame lower section in cross-hatched areas.

    IMPORTANT Cross-hatched areas are bonded with adhesive.

  4. Remove roof frame upper section (1) and roof frame lower section together.
    G16228855Courtesy of MERCEDES-BENZ USA
  5. Grind mating surfaces down to bare metal in cross-hatched areas.

    IMPORTANT Observe pretreatment of bonding surfaces.

  6. Remove grinding dust.
    G16228856Courtesy of MERCEDES-BENZ USA