LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2021 >> Metris Van Cargo >> Repair and Diagnosis >> Brakes >> Brakes Control Systems >> Brakes -- Hydraulic & Mechanical System (1 Of 3) -- 447 Chassis >> Testing & Repair >> Remove/Install Parking Brake Pedal Assembly - AR42.20-S-0510E

Remove/Install Parking Brake Pedal Assembly - AR42.20-S-0510E

Model 447.6/7, 448.7 

MODIFICATION NOTES

09.05.2023 Method extended. Operation step 17.  
G16482722Courtesy of MERCEDES-BENZ USA
Fig 1: Parking Brake Pedal Assembly Components Location - Model 447.6/7 (Shown On Model 447.7 With Engine 654.9)
G16482723Courtesy of MERCEDES-BENZ USA

Shown on model 447.7 with engine 654.9 

G16482724Courtesy of MERCEDES-BENZ USA
DANGER Risk of death  when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC) Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines.
Model 447.6/7 with engine 780
AS00.00-Z-0035-01A
Notice  General information on vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system as well as personal protective equipment Model 447.6/7 with engine 780 AH00.00-Z-0300-01A
Notice  Notes on carrying out repair work in the vehicle interior   AH68.00-D-0001-01KOS
REMOVINGINSTALLING Remove/install     
1 Release parking brake.    
2 Raise vehicle.   AR00.60-S-1000E
3 Remove rear center underfloor paneling. Model 447.6/7 with engine 654.9
with code CU4 (Aerodynamics package)
AR61.30-S-1001E
4 Unscrew counternut (2). If counternut (2) is installed.  
5 Release adjusting nut (3) at cable slack adjuster (4). IMPORTANT Mark position of adjusting nut (3) on cable slack adjuster (4).
INSTALLATION IMPORTANT Turn adjusting nut (3) at cable slack adjuster (4) to marked position.
 
6 Remove brake cable (5) from cable slack adjuster (4).    
7 Lower vehicle.    
8 Remove trim in driver footwell.   AR68.30-S-4020E
9 Remove cover under instrument panel on driver's side. Model 447.6/7
with code LC7 (Illumination for front footwell)
Model 448.7
AR68.10-S-1500E
10 Remove rotary light switch.   AR54.25-S-3250E
11 Remove expansion rivet (13) and swivel holder (14) out of working area. Model 447.6 with engine 780.701/705
Model 447.6/7 with engine 654.9
Model 447.7 with engine 780.701/702
 
12 Pull cable (8) toward rear and unhook from guide (7) of release lever (6).    
13 Pull out release lever (6) and remove cable (8).    
14 Disconnect electrical connections (9). INSTALLATION IMPORTANT Ensure correct installation position.  
15 Remove screws (10). TORQUE SPECIFICATION Bolt, parking brake to bracket on A-pillar *BA42.20-Z-1001-01KOE 
16 Swivel carrier (11) out of working area.    
INSPECT Check     
17 Check whether securing clip (15) is installed. IMPORTANT For production-related reasons, there may be vehicles with or without a securing clip (15). The securing clip (15) must always be replaced or retrofitted.
If securing clip (15) is installed:

Remove and dispose of securing clip (15).
INSTALLATION IMPORTANT Replace securing clip (15). Observe note on ordering process for brake cable (5) in XENTRY Parts Information.
If securing clip (15) is not installed:

Retrofit securing clip (15) during installation.
INSTALLATION IMPORTANT Observe note on ordering process for brake cable (5) in XENTRY Parts Information.
 
18 Unhook brake cable (5) from pedal (12).    
19 Unclip brake cable (5) from pedal assembly (1) and remove pedal assembly (1). SPECIAL TOOL Snap-release tool Fig 2
20 Remove cable (8) from pedal assembly (1). Only when replacing the pedal assembly (1).  
21 Install in the reverse order.    
INSPECT Check     
22 Check adjustment of brake cable (5).   AR42.20-S-0540-01E 
REFER TO SPECIAL TOOLS 000 588 32 21 00 Roller brake test stand   WS42.00-P-0116B
    HAND-HELD TESTER Force on parking brake pedal at first notch
If the setting of the brake cable (5) is incorrect,

Correct adjustment of brake cable (5).
*BE42.20-Z-1003-01KOB 
CHECK VALUES FOR PARKING BRAKE

Number Designation Model 447, 448
BE42.20-Z-1003-01KOB Force on parking brake pedal at first notch N 100...120
PARKING BRAKE

Number Designation Model 447.6 Model 447.7 Model 447.8 with engine 274, 651, 654 Model 448
BA42.20-Z-1001-01KOE Bolt, parking brake to bracket on A-pillar Nm 23
Fig 2: Identifying Snap-Release Tool (639 589 02 63 00)
G16482725Courtesy of MERCEDES-BENZ USA