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Home >> Mercedes Benz >> 2021 >> Metris Van Cargo >> Repair and Diagnosis >> Brakes >> Brakes Control Systems >> Brakes -- Hydraulic & Mechanical System (1 Of 3) -- 447 Chassis >> Maintenance >> Check Brakepad Thickness And Condition Of Brake Disks - AP42.10-S-4251E

Check Brakepad Thickness And Condition Of Brake Disks - AP42.10-S-4251E

Model 447, 448 

G16484033Courtesy of MERCEDES-BENZ USA

Example 

DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
WARNING Risk of injury  . Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
WARNING Risk of injury  . Moving parts can pinch, crush or, in extreme cases even sever extremities. No parts of the body or limbs should be within the operating area of mechanical components when moving components. AS00.00-Z-0009-01A
Notice  General information on vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system as well as personal protective equipment Model 447 with engine 780 AH00.00-Z-0300-01A
Notice  Special instructions for lifting and supporting vehicle   AH00.60-S-0100-01KOA
INSPECT Check     
1 Lift vehicle with vehicle lift. Only if no pit is available.  
REFER TO TESTING & REPAIR     AR00.60-S-1000E
2 Check brake pad thickness (1) on front and rear axle. IMPORTANT Assess the outer brake linings through the wheel disk opening. Check the inner brake linings from the vehicle underside.
If necessary, use a flashlight (2) or a mirror (3).
HAND-HELD TESTER Brake lining thickness
*BE42.10-Z-1001-06KOE 
    HAND-HELD TESTER Brake lining thickness *BE42.10-Z-1001-18KOE 
REFER TO TESTING & REPAIR   If brake pad thickness (1) is approaching wear limit,
↓
check all brake pads with wheels removed.
If the brake pads are worn on one side,
AR40.10-S-1100E
REFER TO TESTING & REPAIR   ↓
check brake calipers on each axle with wheels removed for condition and ease of movement.
If the brake pad thickness (1) on the front axle is below the wear limit,
↓
replace brake pads of front axle.
AR40.10-S-1100E
REFER TO TESTING & REPAIR   [J] After obtaining special order.
If the brake pad thickness (1) on the rear axle is below the wear limit,
AR42.10-S-1610E 
REFER TO TESTING & REPAIR   replace brake pads of rear axle.
IMPORTANT After obtaining special order.
AR42.10-S-1710E 
3 Inspect condition of brake disks.    
Notice  Notes on evaluating brake disks IMPORTANT Check outside of brake disks for galling (wear), scoring and crack formation. Hairline cracks can occur due to high stress. AH42.10-D-9406-07KOP 
    HAND-HELD TESTER Brake disk thickness *BE42.10-Z-1001-09KOB 
    HAND-HELD TESTER Brake disk thickness *BE42.10-Z-1001-08KOH 
    If galling, score marks and cracks are visible on the outside, the outside and inside of the brake disk must be checked with the wheel removed,
↓
Remove wheels.
 
REFER TO TESTING & REPAIR     AR40.10-S-1100E
REFER TO TESTING & REPAIR   If gaping cracks and score marks deeper than 0.5 mm are present on the front axle brake disks,
↓
replace front axle brake disks.
AR42.10-S-0230E 
REFER TO TESTING & REPAIR   IMPORTANT After obtaining special order.
If gaping cracks and score marks deeper than 0.5 mm are present on the rear axle brake disks,
↓
replace rear axle brake disks.
IMPORTANT After obtaining special order.
AR42.10-S-0240E 
4 Measure brake disk thickness. HAND-HELD TESTER Brake disk thickness *BE42.10-Z-1001-08KOH 
    HAND-HELD TESTER Brake disk thickness *BE42.10-Z-1001-09KOB 
    SPECIAL TOOL Caliper gauge
If the wear limit is reached or exceeded,
↓
replace brake disks (1) per axle.
Fig 1
REFER TO TESTING & REPAIR   Remove/install front axle brake disk AR42.10-S-0230E 
REFER TO TESTING & REPAIR   Remove/install rear axle brake disk
IMPORTANT After obtaining special order.
AR42.10-S-0240E 
CHECK VALUES FOR BRAKEPAD

Number Designation Model 447, 448
BE42.10-Z-1001-06KOE Brake lining thickness New (with pad backing plate) mm 20, 70
Wear limit (without pad backing plate) mm 3, 0
Wear limit (with backing plate) mm 9, 23
Pad backing plate mm 6, 23
CHECK VALUES FOR FRONT AXLE BRAKE DISKS

Number Designation Model 447, 448 With 16" brake system Model 447, 448 with 17" brake system
BE42.10-Z-1001-08KOH Brake disk thickness Thickness when new mm 28 32
Wear limit mm 25 28
Lateral runout (max.) mm 0, 01 0, 01
Axial runout (max.) mm 0, 04 0, 04
Measure outside diameter mm 300 330
CHECK VALUES FOR REAR AXLE BRAKE DISKS

Number Designation Model 447, 448
BE42.10-Z-1001-09KOB Brake disk thickness New mm 12
Wear limit mm 9
Max. lateral runout mm ≤ 0, 01
Max. axial runout mm ≤ 0, 04
Repair limit dimension mm -
CHECK VALUES FOR BRAKEPAD

Number Designation Model 447, 448
BE42.10-Z-1001-18KOE Brake lining thickness New (with pad backing plate) mm 18, 20
Wear limit (without pad backing plate) mm 3, 0
Wear limit (with backing plate) mm 9, 23
Pad backing plate mm 6, 23
Fig 1: Identifying Caliper Gauge (140 589 00 19 00)
G10038065Courtesy of MERCEDES-BENZ USA