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Home >> Mercedes Benz >> 2021 >> Metris Van Cargo >> Repair and Diagnosis >> Brakes >> Traction Control >> Brakes -- Hydraulic & Mechanical System (1 Of 3) -- 447 Chassis >> Testing & Repair >> Remove/Install Rear Axle Brake Disk - AR42.10-S-0240E

Remove/Install Rear Axle Brake Disk - AR42.10-S-0240E

Model 447, 448 

MODIFICATION NOTES

24.04.2024 Work procedure revised Whole document  

Shown on vehicle Except Code XM0 (Facelift), Except Code XM7 (Facelift II) and Except Code B25 (Electric parking brake) 

G16482701Courtesy of MERCEDES-BENZ USA
G16482702Courtesy of MERCEDES-BENZ USA

Shown on vehicle With Code XM7 (Facelift II) and With Code B25 (Electric parking brake) 

DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
DANGER Risk of accident  when commissioning the vehicle due to a lack of braking effect when the service brake is operated for the first time after repair work. Before starting the engine, actuate brake pedal several times until pressure is built up and maintained in the brake system. AS42.50-Z-0002-01A 
Notice  Notes on self-locking nuts and bolts   AH00.00-P-0001-01KOA
Notice  Notes on repairs to brake system   AH42.00-P-0003-01A 
REMOVINGINSTALLING Remove/install     
1.1 Connect diagnostic system and move parking brake into assembly position. Model 447, 448
with code B25 (Electric parking brake)
except code XM7 (MOPF II)
 
REFER TO SELF-DIAGNOSTIC SYSTEMS Connect STAR DIAGNOSIS and read out fault memory IMPORTANT To do so, follow the procedure in the "Electric parking brake (EFB) control unit" menu.
INSTALLATION IMPORTANT Remove diagnostic system.
AD00.00-S-2000-04E
1.2 Activate brake lining change mode. Model 447 with engine 254, 654
with code B25 (Electric parking brake)
with code XM7 (MOPF II)
Model 448 with engine 254
with code B25 (Electric parking brake)
with code XM7 (MOPF II)
AR42.10-S-1710-01E 
2 Remove respective rear wheel.   AR40.10-S-1100E
3 Remove respective brake linings on rear axle. If brake disks (5) are replaced,

replace brake linings.
AR42.10-S-1710E 
4 Remove screws (1). TORQUE SPECIFICATION Screw, rear floating caliper carrier to semi-trailing arm *BA42.10-Z-1003-12KOJ 
5 Remove brake caliper support (3) with brake caliper (2) and tie up. IMPORTANT Do not release brake hose.  
6 Turn back adjustment wheel (6) of parking brake. Model 447, 448
except code XM7 (MOPF II)
Model 447
with code XM7 (MOPF II)
except code B25 (Electric parking brake)
INSTALLATION IMPORTANT Do not turn adjustment wheel (6) back to its original position.
If necessary,

turn brake disk (5) slightly for better accessibility.
 
7 Remove screw (4). INSTALLATION IMPORTANT Replace screw (4).
TORQUE SPECIFICATION Screw/bolt, brake disk to wheel hub
*BA42.10-Z-1001-13KOE 
8 Remove brake disk (5). If brake disk (5) is blocked

release brake disk (5) by applying light hammer blows to it.
 
CLEAN Clean     
9 Clean brake surfaces and contact surfaces of brake disk (5). Assembly cleaner *BR00.45-Z-1028-04A 
10 Clean flange of wheel hub.    
11 Apply light coating of grease to contact surface for centering brake disk (5) on wheel hub. Long-life grease *BR00.45-Z-1001-06A 
INSPECT Check     
12 Check condition of brake disk (5).    
Notice  Notes on evaluating brake disks   AH42.10-D-9406-07KOP 
REFER TO MAINTENANCE Inspect condition of brake disks If corresponding findings are present,

replace brake disk (5).
IMPORTANT Always replace brake disks (5) in pairs.
AP42.10-S-4258E 
13 Check condition of brake shoes on parking brake. Model 447, 448
except code XM7 (MOPF II)
Model 447
with code XM7 (MOPF II)
except code B25 (Electric parking brake)
If corresponding findings are present,

replace brake shoes of parking brake on both sides of vehicle.
Model 447, 448
except code XM7 (MOPF II)
Model 447
with code XM7 (MOPF II)
except code B25 (Electric parking brake)
AR42.20-S-0530E 
14 Install in the reverse order    
15 Adjust parking brake. Model 447.8, 448.8
with code B25 (Electric parking brake)
except code XM7 (MOPF II)
AR42.20-S-0540E 
    Model 447.6/7, 448.7
except code B25 (Electric parking brake)
AR42.20-S-0540EA 
INSPECT Check     
16 Perform brake test on test stand.    
REFER TO MAINTENANCE     AP42.00-S-4290E 
REAR AXLE BRAKE DISKS

Number Designation Model 447, 448
BA42.10-Z-1001-13KOE Screw/bolt, brake disk to wheel hub Nm 18
REAR AXLE BRAKE CALIPER

Number Designation Model 447, 448
BA42.10-Z-1003-12KOJ Screw, rear floating caliper carrier to semi-trailing arm M14x1.5 Nm 172
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1001-06A Long-life grease A 000 989 63 51 11
BR00.45-Z-1028-04A Assembly cleaner A 000 986 56 01