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Home >> Mercedes Benz >> 2021 >> G63 AMG >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Engine Timing - 463 Chassis >> Testing & Repair >> Remove/Install Secondary Chain Drive Timing Chains >> Remove/Install Secondary Chain Drive Timing Chains - AR05.10-P-7614MNA

Remove/Install Secondary Chain Drive Timing Chains - AR05.10-P-7614MNA

Engine 176 in model 463 up to model year 2019 

Engine 177 in model 205 

MODIFICATION NOTES

24.09.2020 Check the left timing chain (2)/right timing chain (1) for damage and elongation. Operation step 6.  

Shown on ENGINE 177 

Fig 1: Secondary Chain Drive Timing Chains Components Location - Engine 176 In Model 463 Up To Model Year 2019 (Shown On Engine 177)
G13655551Courtesy of MERCEDES-BENZ USA
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
CAUTION Risk of injury  to skin and eyes due to handling of engine oil. Risk of poisoning  caused by swallowing engine oil Wear protective gloves, protective clothing and safety glasses.
Do not fill engine oil into beverage containers.
AS18.00-Z-0001-01A
WARNING Risk of injury.  Moving parts can pinch, crush or, in extreme cases even sever extremities. No parts of the body or limbs should be within the operating area of mechanical components when moving components. AS00.00-Z-0009-01A
WARNING Risk of injury.  Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
  Notes on avoiding damage through contamination and foreign objects   AH00.00-P-5000-01A
REMOVINGINSTALLING Remove/install     
1 Remove camshaft positioners.   AR05.20-P-7204MNA 
2.1 Remove coolant pump. When removing the right timing chain (1). AR20.10-P-1271MNA
2.2 Remove shutoff valve. When removing the left timing chain (2). AR20.00-P-0300MNA
3 Remove the crankcase cover from the crankcase. When removing the left timing chain (2).
IMPORTANT The crankcase cover is located in front of the gearwheel (6).
INSTALLATION IMPORTANT : Replace O-ring.
 
    TORQUE SPECIFICATION crew/bolt, firewall cover to crankcase *BA01.40-P-1003-01ZA 
4 Remove the left timing chain (2)/right timing chain (1) from the gearwheel (5)/gearwheel (6). INSTALLATION NOTES
Ensure correct seating of the timing chains (1, 2) on gears (5, 6).
This will otherwise lead to the engine damage.
 
5 Remove the left timing chain (2)/right timing chain (1).    
6 Check the left timing chain (2)/right timing chain (1) for damage and elongation. NOTES
If one timing chain is damaged (stretched), all the timing chains must always be replaced. Engine damage can occur otherwise. If there are problems:
↓
Replace the left timing chain (2), right timing chain (1) and primary timing chain.
 
      AR05.10-P-7613MNA 
7 Install in the reverse order.    
8 Check engine oil level and correct if necessary.    
REFER TO MAINTENANCE   Engine 176 in model 463 up to model year 2019 AP18.00-P-0101GE
REFER TO MAINTENANCE   Engine 177 in model 205 AP18.00-P-1848U
WARNING Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
9 Perform engine test run. While doing so, check engine for proper operation and leak tightness.    
CRANKCASE, TIMING CASE COVER, END COVER

Number Designation Engine 176 Engine 177
BA01.40-P-1003-01ZA Screw/bolt, firewall cover to crankcase Nm 9 9