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Home >> Mercedes Benz >> 2021 >> G63 AMG >> Repair and Diagnosis >> Engine Mechanical >> Cooling System (Mechanical) >> Engine Cooling System - 463 Chassis >> Testing & Repair >> Remove/Install Shutoff Valve >> Remove/Install Shutoff Valve - AR20.00-P-0300MNA

Remove/Install Shutoff Valve - AR20.00-P-0300MNA

Engine 176 in model 463 up to model year 2019 

Engine 177 in model 205 

MODIFICATION NOTES

27.08.2020 Shutoff valve screw at crankcase/cylinder head   BA20.10-P-1006-01ZA

Shown on ENGINE 177 

Fig 1: Shutoff Valve Components Location - Engine 176 In Model 463 Up To Model Year 2019 (Shown On Engine 177)
G13656723Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
1 Drain off coolant Engine 176 in model 463 up to model year 2019 AR20.00-P-1142MNF 
    Engine 177 in model 205 AR20.00-P-1142LW
2 Remove left charge air cooler Engine 176 in model 463 up to model year 2019 AR09.41-P-6827MNF
    Engine 177 in model 205 AR09.41-P-6827MNA
3 Disconnect electrical connection (1)    
4 Detach refrigerant line (2) at bracket (3) Engine 177 in model 205  
5 Unclip engine wiring harness (4) at holder (3) Engine 177 in model 205  
6 Remove screws (5) and place holder (3) to one side TORQUE SPECIFICATION Bolt, lower charge air cooler bracket to thermostat/crankcase *BA09.41-P-1007-01X 
7 Remove screw/bolt (6) from bracket of coolant line (7)    
8 Open connector (8)   AR20.20-P-7441-01RQ 
9 Unscrew screw/bolts (9) TORQUE SPECIFICATION Screw, shutoff valve to crankcase/cylinder head *BA20.10-P-1006-01ZA 
10 Detach shutoff valve (10) from coolant line (7) INSTALLATION IMPORTANT Install new sealing rings.  
11 Install in the reverse order    
WARNING Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
12 Perform an engine test run and check engine for proper function    
CHARGE AIR LINE/CHARGE AIR COOLING

Number Designation Engine 176 Engine 177
BA09.41-P-1007-01X Bolt, lower charge air cooler bracket to thermostat/crankcase Nm 9 9
COOLANT PUMP, COOLANT THERMOSTAT

Number Designation Engine 176 Engine 177
BA20.10-P-1006-01ZA Screw, shutoff valve to crankcase/cylinder head Nm 9 9