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Home >> Mercedes Benz >> 2021 >> G63 AMG >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Air Intake, Turbocharging - 463 Chassis >> Testing & Repair >> Remove/Install Left Water-Cooled Charge Air Cooler >> Remove/Install Left Water-Cooled Charge Air Cooler - AR09.41-P-6827MNF

Remove/Install Left Water-Cooled Charge Air Cooler - AR09.41-P-6827MNF

Engine 176 in model 463 

up to model year 2019 

G13656416Courtesy of MERCEDES-BENZ USA
  Notes on threaded connections with aluminum screws/bolts   AH00.00-P-0006-01RM
REMOVINGINSTALLING Remove/install     
1 Remove right charge air cooler (1)   AR09.41-P-6828MNF 
2 Disconnect cable tie at coolant line (2) INSTALLATION IMPORTANT : Replace cable tie.  
3 Disconnect electrical connection for left boost pressure sensor upstream of throttle valve   AR09.41-P-0003MNF 
4 Unclip electrical wiring harness (3) on left charge air cooler (4)    
5 Detach coolant hose (5) at coolant line (6) SPECIAL TOOL Hose clamp pliers Fig 1
6 Unfasten mounting clamp of the charge air hose (7) on left charge air cooler (4)    
7 Remove bracket for left charge air cooler (4) TORQUE SPECIFICATION Bolt, upper charge air cooler bracket to charge air cooler/chain case cover *BA09.41-P-1006-01X 
8 Unfasten mounting clamp of charge air hose (8) at left charge air distributor    
9 Detach coolant line (2) at lower low-temperature circuit expansion reservoir (9) and remove upper low-temperature circuit expansion reservoir (10)    
10 Detach purge line on left charge air cooler (4)    
11 Disconnect electrical connection left on throttle valve actuator   AR09.41-P-1330MNA 
12 Carefully pry off left charge air cooler (4) upwards out of the brackets and remove left charge air cooler (4) INSTALLATION IMPORTANT : Ensure that they are seated correctly in brackets.  
13 Remove left boost pressure sensor upstream of throttle valve When replacing the left charge air cooler (4). AR09.41-P-0003MNF 
14 Detach left throttle valve actuator together with charge air hose (8) from left charge air cooler (2) When replacing the left charge air cooler (4). AR09.41-P-1330MNA 
15 Open mounting clamp (11) and remove coolant line (6) from left charge air cooler (4) When replacing the left charge air cooler (4).
INSTALLATION IMPORTANT : Replace mounting clamp (11) and seal.
 
16 Remove left circulating air switchover valve When replacing the left charge air cooler (4). AR09.40-P-3000MNF 
17 Detach hose (12) on charge air cooler (4) When replacing the left charge air cooler (4). SPECIAL TOOL Hose clamp pliers Fig 1
18 Install in the reverse order    
CHARGE AIR LINE/CHARGE AIR COOLING

Number Designation Engine 176
BA09.41-P-1006-01X Bolt, upper charge air cooler bracket to charge air cooler/chain case cover Nm 9
Fig 1: Identifying Hose Clamp Pliers (003 589 03 37 00)
G13656417Courtesy of MERCEDES-BENZ USA