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Home >> Mercedes Benz >> 2021 >> G63 AMG >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Air Intake, Turbocharging - 463 Chassis >> Testing & Repair >> Remove/Install Divert Air Switchover Valve - AR09.40-P-3000MNF

Remove/Install Divert Air Switchover Valve - AR09.40-P-3000MNF

Engine 176 in model 463 

up to model year 2019 

MODIFICATION NOTES

26.04.2016 Screw diverter valve diverting air to charge air cooler Motor 176 BA09.41-P-1012-01X
Fig 1: Divert Air Switchover Valve Components Location - Engine 176 In Model 463 Up To Model Year 2019
G13656283Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
1 Remove screw/bolt (3) from engine wiring harness When removing the left circulating air switchover valve (1).  
2 Remove screw/bolt (4) from engine wiring harness When removing the right circulating air switchover valve (2).  
3 Disconnect electrical connection (5) For removal of the left circulating air switchover valve (1).  
4 Disconnect electrical connection (6) When removing the right circulating air switchover valve (2).  
5 Unclip vacuum line (7) on right charge air cooler When removing the right circulating air switchover valve (2).  
6 Remove screw/bolts of left circulating air switchover valve (1) When removing the left circulating air switchover valve (1).  
    TORQUE SPECIFICATION Screw/bolt, bypass air switchover valve to charge air cooler *BA09.41-P-1012-01X 
7 Remove screw/bolts of right circulating air switchover valve (2) When removing the right circulating air switchover valve (2).  
    TORQUE SPECIFICATION Screw/bolt, bypass air switchover valve to charge air cooler *BA09.41-P-1012-01X 
8 Remove left circulating air switchover valve (1) upwards When removing the left circulating air switchover valve (1).
INSTALLATION IMPORTANT : Replace sealing ring.
 
9 Remove right circulating air switchover valve (2) upwards When removing the right circulating air switchover valve (2).
INSTALLATION IMPORTANT : Replace sealing ring.
 
10 Install in the reverse order    
11 Install in the reverse order    
12 Read out fault memory using the diagnostic system and clear if necessary    
REFER TO SELF-DIAGNOSTIC SYSTEMS     AD00.00-P-2000-04A
WARNING Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
13 Carry out an engine test run, checking the engine for proper operation and leaktightness    
CHARGE AIR LINE/CHARGE AIR COOLING

Number Designation Engine 176
BA09.41-P-1012-01X Screw/bolt, bypass air switchover valve to charge air cooler Nm 8