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Remove And Install D-Pillar - Ar63.20-P-2000XG

Model 463 

as of model year 2019 

Fig 1: Inner D-Pillar, Component And Locations (Model 463)
G13669388Courtesy of MERCEDES-BENZ USA

Shown on left side of vehicle 

  Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
  Risk of explosion  caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contactwith fuel. No fires, sparks, open flames or smoking. Pour fuels into suitable and appropriately marked containers only. Wear protective clothing when handling fuel. AS47.00-Z-0001-01A
WARNING Risk of injury  . Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
  General information on body repair   AH60.00-N-0001-01A
  Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
  Pretreatment of bonding surfaces   AH60.00-P-0008-01SX
  General information on MB materials   AH98.00-P-9409-03A
REMOVING Remove     
1 Remove detachable parts in area of repair point.    
2 Cover all detachable parts remaining in vehicle with spark protection blankets.    
3 Remove rear fender.   AR63.50-P-1401XG 
4 Set up straightening bench with straightening bench support members and straightening set.    
REFER TO SPECIAL TOOLS 000 588 01 23 00 Body straightening system   WS60.00-P-0023K
5 Place vehicle on straightening bench and fasten.    
6 Remove inner side wall (1), D-pillar reinforcement (2) and outer D-pillar (3).   AR63.20-P-2000-01XG 
    1 K-zinc dust paint *BR00.45-Z-1056-07A 
INSTALLING Install     
  The high voltage used for electric welding presents a lethal hazard. Risk of explosion  from welding in areas close to highly inflammable materials. Risk of injury  from weld splatter and UV-light when welding. Risk of poisoning  from inhaling welding gases Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. AS00.00-Z-0007-01A
  Measures for preventing damage to vehicles or components when performing electric welding work   AH00.00-N-0005-01A
  General information on riveting   AH60.00-P-0003-01N
7 Prepare inner side wall (1), D-pillar reinforcement (2) and outer D-pillar (3).   AR63.20-P-2000-02XG 
    1 K-zinc dust paint *BR00.45-Z-1056-07A 
8 Install inner side wall (1), D-pillar reinforcement (2) and outer D-pillar (3).   AR63.20-P-2000-03XG 
    1K-zinc dust paint *BR00.45-Z-1056-07A 
    Parts kit for 2-component adhesive for body *BR00.45-Z-1162-02A 
    Blind rivet 6.5 X12.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN) *BR00.45-Z-1012-13A 
    SPECIAL TOOL Side portal frame -
9 Clean weld joints and sheet metal flange.    
10 Install rear fender.   AR63.50-P-1401XG 
11 Remove spark protection blankets.    
12 Reinstall detachable parts in area of repair point.    
G13669389Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1012-13A Blind rivet 6.5X 12.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN) A 004 990 16 97
BR00.45-Z-1056-07A 1K-zinc dust paint A 000 986 28 00
BR00.45-Z-1162-02A Parts kit for 2-component adhesive for body A 012 989 17 71