Replace Rear Fender Complete - Ar63.50-P-1401XG
Model 463
as of model year 2019
Shown on left side of vehicle
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contactwith fuel. | No fires, sparks, open flames or smoking. Pour fuels into suitable and appropriately marked containers only. Wear protective clothing when handling fuel. | AS47.00-Z-0001-01A | |
| Risk of injury . Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | AS00.00-Z-0002-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| General information on body repair | AH60.00-N-0001-01A | ||
| Information on preventing damage to electronic components due to electrostatic discharge | AH54.00-P-0001-01A | ||
| Pretreatment of bonding surfaces | AH60.00-P-0008-01SX | ||
| Notes on foam-protected insulation in body | AH60.00-P-0041-01A | ||
| General information on MB materials | AH98.00-P-9409-03A | ||
| Remove | |||
| 1 | Remove detachable parts in area of repair point. | ||
| 2 | Cover all detachable parts remaining in vehicle with spark protection blankets. | ||
| 3 | Remove rear fender (1). | AR63.50-P-1401-01XG | |
| 1 K-zinc dust paint | *BR00.45-Z-1056-07A | ||
| Install | |||
| The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. | AS00.00-Z-0007-01A | |
| Measures for preventing damage to vehicles or components when performing electric welding work | AH00.00-N-0005-01A | ||
| General information on riveting | AH60.00-P-0003-01 N | ||
| 4 | Prepare rear fender (1). | AR63.50-P-1401-02XG | |
| 1 K-zinc dust paint | *BR00.45-Z-1056-07A | ||
| 5 | Install rear fender (1). | AR63.50-P-1401-03XG AR60.00-P-0900-01XG | |
| Bumper to side wall at rear | *BE60.00-P-1015-01XG | ||
| Taillamp to side wall | *BE60.00-P-1016-01XG | ||
| Rear door to rear side wall | *BE72.12-P-1005-01A | ||
| Gap dimension | *BE72.20-P-1003-01A | ||
| White sealing compound, 310 ml, DBL 6069.20 | *BR00.45-Z-1003-01A | ||
| 1 K-zinc dust paint | *BR00.45-Z-1056-07A | ||
| Parts kit for 2-component adhesive for body | *BR00.45-Z-1162-02A | ||
| Blind rivet with countersunk head 6.4X14.0 (clamping range 1.5 mm to 3 mm, draw-off strength min. 15.5 kN) | *BR00.45-Z-1043-13A | ||
If a basic body filler is used as an alternative to the restoration of surfaces with body solder, apply basic body filler. |
AR60.00-P-0031-01LWG | ||
| Parts kit for 2-component adhesive for body | *BR00.45-Z-1162-02A | ||
| Basic body filler | *BR00.45-Z-1057-07A | ||
| 6 | Clean weld joints and sheet metal flange. | ||
| 7 | Remove spark protection blankets. | ||
| 8 | Clean repair area. | ||
| 9 | Prime repair areas with a primer filler. | ||
| Notes on paintwork repairs | AH98.00-P-9408-02A | ||
| 10 | Seal seam after repair. | AR97.10-P-4000XG | |
| 11 | Paint repair areas and adjacent surfaces. | ||
| Notes on paintwork repairs | AH98.00-P-9408-02A | ||
| 12 | Supplement cavity preservation | AR97.20-P-1500XG | |
| 13 | Reinstall detachable parts in area of repair point. |
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS
| Number | Designation | Model 463 as of model year 2019 |
||
|---|---|---|---|---|
| BE60.00-P-1015-01XG | Bumper to side wall at rear | Dimension "W" | mm | 0, 5 (±0, 5) |
| For picture, see | AR60.00-P-0900-01 XG | |||
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS
| Number | Designation | Model 463 as of model year 2019 |
||
|---|---|---|---|---|
| BE60.00-P-1016-01XG | Taillamp to side wall | Dimension "Y" | mm | 1 (±0, 5) |
| For picture, see | AR60.00-P-0900-01 XG | |||
TEST VALUES AND ADJUSTING VALUES - REAR DOOR
| Number | Designation | Model 463 as of model year 2019 |
||
|---|---|---|---|---|
| BE72.12-P-1005-01A | Rear door to rear side wall | Dimension "K" | mm | 5 (±1) |
TEST VALUES - REAR-END DOOR
| Number | Designation | Model 463 as of model year 2019 |
||
|---|---|---|---|---|
| BE72.20-P-1003-01A | Gap dimension | Rear-end door to D-Dimension "B" pillar | mm | 4, 5 (±1) |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1003-01A | White sealing compound, 310 ml, DBL 6069.20 | A 001 989 63 20 |
| BR00.45-Z-1043-13A | Blind rivet with countersunk head 6.4X14.0 (clamping range 1.5 mm to 3 mm, draw-off strength min. 15.5 kN) | A 000 991 82 32 |
| BR00.45-Z-1056-07A | 1K-zinc dust paint | A 000 986 28 00 |
| BR00.45-Z-1057-07A | Basic body filler | A 012 989 29 71 |
| BR00.45-Z-1162-02A | Parts kit for 2-component adhesive for body | A 012 989 17 71 |