LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2021 >> G63 AMG >> Repair and Diagnosis >> Collision >> Body Panels >> Collision - Side Wall >> Testing & Repair >> Replace Rear Fender Complete - Ar63.50-P-1401XG

Replace Rear Fender Complete - Ar63.50-P-1401XG

Model 463 

as of model year 2019 

Shown on left side of vehicle 

Fig 1: Rear Fender Component Location (Model 463)
G13669470WARNINGCAUTIONREMOVINGIMPORTANTINSTALLINGSPECIAL TOOLIMPORTANTIMPORTANTCourtesy of MERCEDES-BENZ USA
  Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
  Risk of explosion  caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contactwith fuel. No fires, sparks, open flames or smoking. Pour fuels into suitable and appropriately marked containers only. Wear protective clothing when handling fuel. AS47.00-Z-0001-01A
WARNING Risk of injury  . Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
  General information on body repair   AH60.00-N-0001-01A
  Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
  Pretreatment of bonding surfaces   AH60.00-P-0008-01SX
  Notes on foam-protected insulation in body   AH60.00-P-0041-01A
  General information on MB materials   AH98.00-P-9409-03A
REMOVING Remove     
1 Remove detachable parts in area of repair point.    
2 Cover all detachable parts remaining in vehicle with spark protection blankets. IMPORTANT When replacing the right rear fender (1), the standard fuel filler cap must be installed and the filler neck covered with a welding protection blanket.  
3 Remove rear fender (1).   AR63.50-P-1401-01XG 
    1 K-zinc dust paint *BR00.45-Z-1056-07A 
INSTALLING Install     
  The high voltage used for electric welding presents a lethal hazard. Risk of explosion  from welding in areas close to highly inflammable materials. Risk of injury  from weld splatter and UV-light when welding. Risk of poisoning  from inhaling welding gases Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. AS00.00-Z-0007-01A
  Measures for preventing damage to vehicles or components when performing electric welding work   AH00.00-N-0005-01A
  General information on riveting   AH60.00-P-0003-01 N
4 Prepare rear fender (1).   AR63.50-P-1401-02XG 
    1 K-zinc dust paint *BR00.45-Z-1056-07A 
5 Install rear fender (1).   AR63.50-P-1401-03XG AR60.00-P-0900-01XG
    Bumper to side wall at rear *BE60.00-P-1015-01XG 
    Taillamp to side wall *BE60.00-P-1016-01XG 
    Rear door to rear side wall *BE72.12-P-1005-01A 
    Gap dimension *BE72.20-P-1003-01A 
    White sealing compound, 310 ml, DBL 6069.20 *BR00.45-Z-1003-01A 
    1 K-zinc dust paint *BR00.45-Z-1056-07A 
    Parts kit for 2-component adhesive for body *BR00.45-Z-1162-02A 
    Blind rivet with countersunk head 6.4X14.0 (clamping range 1.5 mm to 3 mm, draw-off strength min. 15.5 kN) *BR00.45-Z-1043-13A 
    SPECIAL TOOL Feeler gauge
If a basic body filler is used as an alternative to the restoration of surfaces with body solder, apply basic body filler.
AR60.00-P-0031-01LWG
    Parts kit for 2-component adhesive for body *BR00.45-Z-1162-02A 
    Basic body filler *BR00.45-Z-1057-07A 
6 Clean weld joints and sheet metal flange.    
7 Remove spark protection blankets.    
8 Clean repair area.    
9 Prime repair areas with a primer filler.    
  Notes on paintwork repairs   AH98.00-P-9408-02A
    IMPORTANT Use only primer filler approved by Daimler AG: https://xentryportaLi.daimler.com  
10 Seal seam after repair.   AR97.10-P-4000XG
11 Paint repair areas and adjacent surfaces.    
  Notes on paintwork repairs   AH98.00-P-9408-02A
    IMPORTANT Use only paints approved by Daimler AG: https://xentryportaLi.daimler.com  
12 Supplement cavity preservation   AR97.20-P-1500XG
13 Reinstall detachable parts in area of repair point.    
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation Model 463
as of model year 2019
BE60.00-P-1015-01XG Bumper to side wall at rear Dimension "W" mm 0, 5 (±0, 5)
For picture, see   AR60.00-P-0900-01 XG
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation Model 463
as of model year 2019
BE60.00-P-1016-01XG Taillamp to side wall Dimension "Y" mm 1 (±0, 5)
For picture, see   AR60.00-P-0900-01 XG
TEST VALUES AND ADJUSTING VALUES - REAR DOOR

Number Designation Model 463
as of model year 2019
BE72.12-P-1005-01A Rear door to rear side wall Dimension "K" mm 5 (±1)
TEST VALUES - REAR-END DOOR

Number Designation Model 463
as of model year 2019
BE72.20-P-1003-01A Gap dimension Rear-end door to D-Dimension "B" pillar mm 4, 5 (±1)
G13669471Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1003-01A White sealing compound, 310 ml, DBL 6069.20 A 001 989 63 20 
BR00.45-Z-1043-13A Blind rivet with countersunk head 6.4X14.0 (clamping range 1.5 mm to 3 mm, draw-off strength min. 15.5 kN) A 000 991 82 32 
BR00.45-Z-1056-07A 1K-zinc dust paint A 000 986 28 00 
BR00.45-Z-1057-07A Basic body filler A 012 989 29 71 
BR00.45-Z-1162-02A Parts kit for 2-component adhesive for body A 012 989 17 71