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Home >> Mercedes Benz >> 2021 >> E53 AMG 2D Convertible >> Repair and Diagnosis >> Suspension >> Suspension Control Systems >> Suspension - 238 Chassis >> Testing & Repair >> Remove/Install Air Suspension Compressor - AR32.22-P-2001LWO

Remove/Install Air Suspension Compressor - AR32.22-P-2001LWO

Model 238 

With Code 489 (AIR BODY CONTROL) 

Fig 1: Air Suspension Compressor Components Location - Model 238 With Code 489 (Shown On Model 238.4)
G15377680Courtesy of MERCEDES-BENZ USA

Shown on model 238.4 

G15377681Courtesy of MERCEDES-BENZ USA
G15377682Courtesy of MERCEDES-BENZ USA
Notice  Notes on self-locking nuts and bolts   AH00.00-P-0001-01KOA
  Notes on AIR BODY CONTROL   AH32.22-P-1000-03LWO 
REMOVING Remove     
1 Remove left front engine compartment lining.   AR61.20-P-1105LWE
2 Release and disconnect electrical connectors (2, 3) at AIR BODY CONTROL compressor (A9/1).    
3 Open holder (5) and unhook air intake hose (4).    
4 Unhook holder (8) on AIR BODY CONTROL compressor (A9/1). Model 238.4 with code 489 (AIR BODY CONTROL)  
5 Detach air intake hose (4) from AIR BODY CONTROL compressor (A9/1) and seal openings using suitable stop plugs. SPECIAL TOOL Record plug Fig 4
6 Remove pressure line connection (6) from AIR BODY CONTROL compressor (A9/1) and seal openings using suitable stop plugs. SPECIAL TOOL Record plug Fig 4
7 Unscrew nuts (7) and remove AIR BODY CONTROL compressor (A9/1) downwards.    
INSPECT Check     
8 Check holder (10) and threaded rods (9) for damage. If there is a problem,

Replace bracket (10).
AR32.22-P-2009LWO 
9 Check elastomer bearings (8a) for damage and wear. If there is a problem,

Replace the elastomer bearings (8a).
AR32.22-P-2011LWO 
INSTALLING Install     
10 Place washers (8b) onto elastomer bearings (8a).    
11 Push compression springs (8d) onto protective sleeves (8c).    
12 Position protective sleeves (8c), together with compression springs (8d), in elastomer bearings (8a).    
13 Position AIR BODY CONTROL compressor (A9/1) and tighten nuts (7). TORQUE SPECIFICATION Nut, compressor mounting to compressor unit bracket *BA32.22-P-1001-03H 
14 Remove all stop plugs.    
15 Attach pressure line connection (6) to AIR BODY CONTROL compressor (A9/1). NOTES
The thread on pressure line connection (6) must not be damaged.
Otherwise, leaks will occur.
 
    TORQUE SPECIFICATION Pressure line to compressor/valve unit (P) *BA32.22-P-1004-03H 
    SPECIAL TOOL Torque tool set Fig 5
    SPECIAL TOOL Torque wrench
If thread is damaged,

Repair pressure line connection (6).
Fig 2
      AR32.22-P-2001-01LWO 
    SPECIAL TOOL Knife Fig 3
16 Push air intake hose (4) onto AIR BODY CONTROL compressor (A9/1).    
17 Hook holder (8) onto AIR BODY CONTROL compressor (A9/1). Model 238.4 with code 489 (AIR BODY CONTROL)  
18 Hook air intake hose (4) into holder (5) and close.    
19 Connect and lock electrical connectors (2, 3) at AIR BODY CONTROL compressor (A9/1).    
20 Replace AIR BODY CONTROL relay. When replacing AIR BODY CONTROL compressor (A9/1).  
REFER TO BASIC KNOWLEDGE Assignment of engine fuse and relay module Model 238 up to model year 2021 with code 489 (AIR BODY CONTROL) GF54.15-P-1256-32FH
INSPECT Check     
WARNING Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
21 Perform an engine test run and check air suspension for proper operation.    
22 Check all compressed-air connections at AIR BODY CONTROL compressor (A9/1) for leak tightness.   AR32.22-P-8101LWO 
INSTALLING Install     
23 Install left front engine compartment lining.   AR61.20-P-1105LWE
AIR SUSPENSION

Number Designation Model 238
BA32.22-P-1001-03H Nut, compressor mounting to compressor unit bracket Nm 4,
AIR SUSPENSION

Number Designation Model 238
BA32.22-P-1004-03H Pressure line to compressor/valve unit (P) Nm 3,
Fig 2: Identifying Torque Wrench (001 589 86 21 00)
G15037866Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Knife (000 589 12 28 00)
G09980728Courtesy of MERCEDES-BENZ USA
Fig 4: Identifying Record Plug (129 589 00 91 00)
G15377685Courtesy of MERCEDES-BENZ USA
Fig 5: Identifying Torque Tool Set (003 589 05 09 00)
G13668942Courtesy of MERCEDES-BENZ USA