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Home >> Mercedes Benz >> 2021 >> E53 AMG 2D Convertible >> Repair and Diagnosis >> Suspension >> Suspension Control Systems >> Suspension - 238 Chassis >> Testing & Repair >> Check AIR BODY CONTROL For Leaktightness - AR32.22-P-8101LWO

Check AIR BODY CONTROL For Leaktightness - AR32.22-P-8101LWO

Model 238 

With Code 489 (AIR BODY CONTROL) 

G15377702Courtesy of MERCEDES-BENZ USA
G15377703Courtesy of MERCEDES-BENZ USA
G15377704Courtesy of MERCEDES-BENZ USA
  Notes on AIR BODY CONTROL   AH32.22-P-1000-03LWO 
REMOVING Remove     
1 Remove cover (4) and service flap (5)    
2 Remove front engine compartment paneling   AR61.20-P-1105LWE
3 Unfasten front left and right fender liner in bumper area   AR88.10-P-1300LWE
INSPECT Check     
4 Spray pressure line connections at AIR BODY CONTROL valve unit (Y36/6) with leak detection spray Leak detection spray for China *BR00.45-Z-1006-03A 
    Leak location spray LUBRION article no. 626.04 *BR00.45-Z-1005-03A 
    Leakage detection spray for USA *BR00.45-Z-1004-03A 
    Snoop Leak detection fluid *BR00.45-Z-1003-03A 
    Leak detection spray *BR00.45-Z-1002-03A 
    Crack detector *BR00.45-Z-1001-03A 
5 Spray pressure line connections on AIR BODY CONTROL compressor (A9/1) with leak detection spray    
6 Spray pressure line connections on front axle suspension strut (1) with leak detection spray    
7 Spray pressure line connection on AIR BODY CONTROL central reservoir (3) with leak detection spray    
8 Spray pressure line connections at rear axle air spring (2) with leak detection spray    
9 Spray leak detection spray onto area around dust boots at top and bottom of right and left front axle suspension strut (1)    
10 Spray leak detection spray onto area around dust boots at top and bottom of right and left rear axle air spring (2)    
11 Check sprayed areas for leak tightness IMPORTANT Wait approx 10 to 15 min after spraying This allows smaller leaks to be detected (bubbles form) Larger leaks are visible immediately
In the event of leakage

Replace or repair corresponding components Replace front axle suspension strut (1)
AR32.25-P-1017LWQ 
    Replace rear axle air spring (2) AR32.22-P-1500LWO 
    Repair air suspension pressure line connection AR32.22-P-2001-01LWO 
    TORQUE SPECIFICATION Pressure line to compressor/valve unit (P) *BA32.22-P-1004-03H 
    TORQUE SPECIFICATION Pressure line for air suspension on front axle/rear axle to valve unit *BA32.22-P-1005-03H 
    TORQUE SPECIFICATION Pressure line to air suspension *BA32.22-P-1006-03H 
    TORQUE SPECIFICATION Pressure line to pressure reservoir/valve unit (SP) *BA32.22-P-1008-03H 
    SPECIAL TOOL Torque tool set Fig 3
    SPECIAL TOOL Torque wrench Fig 1
    SPECIAL TOOL Knife Fig 2
INSTALLING Install     
12 Attach front left and right fender liner in bumper area   AR88.10-P-1300LWE
13 Install front engine compartment paneling   AR61.20-P-1105LWE
14 Install cover (4) and service flap (5)    
AIR SUSPENSION

Number Designation Model 238
BA32.22-P-1004-03H Pressure line to compressor/valve unit (P) Nm 3,
AIR SUSPENSION

Number Designation Model 238
BA32.22-P-1005-03H Pressure line for air suspension on front axle/rear axle to valve unit Nm 2
AIR SUSPENSION

Number Designation Model 238
BA32.22-P-1006-03H Pressure line to air suspension Front axle Nm 2
Rear axle Nm 3,
AIR SUSPENSION

Number Designation Model 238
BA32.22-P-1008-03H Pressure line to pressure reservoir/valve unit (SP) Nm 3,
Fig 1: Identifying Torque Wrench (001 589 86 21 00)
G15037866Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Knife (000 589 12 28 00)
G09980728Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Torque Tool Set (003 589 05 09 00)
G13668942Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1001-03A Crack detector A 000 989 03 59
BR00.45-Z-1002-03A Leak detection spray Christof Fischer GmbH
http://www.kaeltefischer.de
BR00.45-Z-1003-03A Snoop Leak detection fluid Swagelok Company
http://www.swagelok.com
BR00.45-Z-1004-03A Leakage detection spray for USA LIQUI MOLY
http://www.liqui-moly.com
BR00.45-Z-1005-03A Leak location spray LUBRION article no. 626.04 WIMMER CHEMOTECHNIK
Riedener Weg 50B
82319 STARNBERG, BAVARIA
Telephone: (08151) 739981
Fax: (08151) 739982
http://www.lubrion.com
BR00.45-Z-1006-03A Leak detection spray for China Wurth (China) Co., Ltd
http://www.wuerth.cn