Remove And Install Rear Roof Frame - Ar65.20-P-1008MFV
Model 118.3
Model 177.1/9
Shown on model 177.1
| Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC) | Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines. | AS00.00-Z-0035-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Notice | General information on vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system as well as personal protective equipment | AH00.00-Z-0300-01A | |
| Notice | Information on preventing damage to electronic components due to electrostatic discharge | AH54.00-P-0001-01A | |
| Notice | General information on body repair | AH60.00-P-0001-01KOA | |
| General information on MB materials | AH98.00-P-9409-03A | ||
| Remove | |||
| 1 | Remove detachable parts in area of repair point. | ||
| 2 | Cover all detachable parts remaining in vehicle with spark protection blankets. | Spark-proof blankets |
|
| 3 | Remove roof paneling. | Model 118.3 except code 413 (Panoramic sliding sunroof/glass roof) Model 177.1/9 except code 413 (Panoramic sliding sunroof/glass roof) |
AR65.10-P-1000MFV |
| Model 118.3 with code 413 (Panoramic sliding sunroof/glass roof) Model 177.1/9 with code 413 (Panoramic sliding sunroof/glass roof) |
AR65.10-P-5760MFV | ||
| 4 | Remove rear roof frame (1). | AR65.20-P-1008-01MFV | |
Round wire brush Spot weld milling machine Wet/dry vacuum cleaner |
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| 1K-zinc dust paint | *BR00.45-Z-1056-07A | ||
| 5 | Prepare rear roof frame (1). | AR65.20-P-1008-02MFV | |
Round wire brush Wet/dry vacuum cleaner |
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| 1K-zinc dust paint | *BR00.45-Z-1056-07A | ||
| Install | |||
| The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. | AS00.00-Z-0007-01A | |
| Risk of explosion and poisoning caused by solvent vapors and gasses. Risk of injury to skin and eyes when working with anticorrosion agents | Never spray corrosion protection on flames or hot, glowing objects and keep them well away from all potential sources of ignition. Use them only in well-ventilated rooms; wear respiratory protection. | AS97.00-Z-0001-01A | |
| Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. | AS98.00-Z-0002-01A | |
| Notice | Measures for preventing damage to components when performing electric welding and soldering work | AH60.00-P-0001-02A | |
| 6 | Install rear roof frame (1). | AR65.20-P-1008-03MFV | |
| 000 588 01 84 00 Welder | WS60.00-P-0021K | ||
Wet/dry vacuum cleaner |
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| 1K-zinc dust paint | *BR00.45-Z-1056-07A | ||
| 7 | Install roof paneling. | Model 118.3 except code 413 (Panoramic sliding sunroof/glass roof) Model 177.1/9 except code 413 (Panoramic sliding sunroof/glass roof) |
AR65.10-P-1000MFV |
| Model 118.3 with code 413 (Panoramic sliding sunroof/glass roof) Model 177.1/9 with code 413 (Panoramic sliding sunroof/glass roof) |
AR65.10-P-5760MFV | ||
| 8 | Clean weld joints and sheet metal flange. | Round wire brush |
|
| 9 | Remove spark protection blankets. | Spark-proof blankets |
|
| 10 | Clean repair area. | Wet/dry vacuum cleaner |
|
| 11 | Treat repair areas with primer filler. | ||
| Notice | Notes on paintwork repairs | AH98.00-P-9408-02A | |
| General information on operation items and work procedures for painting | AH98.00-P-0003-01A | ||
| 12 | Seal seam after repair. | AR97.10-P-4000MFA | |
| 13 | Paint repair areas and adjacent surfaces. | ||
| Notice | Notes on paintwork repairs | AH98.00-P-9408-02A | |
| General information on operation items and work procedures for painting | AH98.00-P-0003-01A | ||
| 14 | Perform cavity preservation after repair work. | AR97.20-P-1500MFA | |
| 15 | Install detachable parts in the area of the repair point. |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1056-07A | 1K-zinc dust paint | A 000 986 28 00 |