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Home >> Mercedes Benz >> 2021 >> A35 AMG >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> Collision - Roof (177 Chassis) >> Roof Body Repair >> Remove And Install Rear Roof Frame - Ar65.20-P-1008MFA

Remove And Install Rear Roof Frame - Ar65.20-P-1008MFA

Model 177.0 

Model 247.0/6/7 

Shown on model 177.0 with code 413 

(panoramic sliding sunroof) 

Fig 1: Upper And Lower Rear Roof Frame Component Locations (Model 177.0)
G15492119Courtesy of MERCEDES-BENZ USA
WARNING Risk of injury  . Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
Notice General information on body repair   AH60.00-P-0001-01KOA
Notice Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
  General information on MB materials   AH98.00-P-9409-03A
REMOVING Remove     
1 Remove detachable parts in area of repair point.    
2 Cover all detachable parts remaining in vehicle with spark protection blankets.    
3.1 Remove center roof paneling. Model 177.0, 247.0/6/7
except code 413 (Panoramic sliding sunroof/glass roof)
 
      AR65.10-P-1000MFA 
3.2 Remove roof paneling rear section. Model 177.0, 247.0/6/7
with code 413 (Panoramic sliding sunroof/glass roof)
AR65.10-P-5760MFA 
4 Remove upper rear roof frame (1) and lower rear roof frame (2).   AR65.20-P-1008-01MFA 
REFER TO SPECIAL TOOLS 000 588 00 84 00 Heat gun   WS54.00-P-0049B
    IMPORTANTCommercially available tools 
Round wire brush
Spot weld milling machine
Wet/dry vacuum cleaner
 
    1K-zinc dust paint *BR00.45-Z-1056-07A 
5 Prepare upper rear roof frame (1) and lower rear roof frame (2).   AR65.20-P-1008-02MFA 
    IMPORTANTCommercially available tools 
Round wire brush
 
    1K-zinc dust paint *BR00.45-Z-1056-07A 
INSTALLING Install     
DANGER Risk of explosion  caused by paint vapors igniting. Risk of poisoning  caused by inhaling paint vapors. No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. AS98.00-Z-0002-01A
DANGER Risk of explosion  and poisoning caused by solvent vapors and gasses. Risk of injury  to skin and eyes when working with anticorrosion agents Never spray corrosion protection on flames or hot, glowing objects and keep them well away from all potential sources of ignition. Use them only in well-ventilated rooms; wear respiratory protection. AS97.00-Z-0001-01A
DANGER The high voltage used for electric welding presents a lethal hazard. Risk of explosion  from welding in areas close to highly inflammable materials. Risk of injury  from weld splatter and UV-light when welding. Risk of poisoning  from inhaling welding gases Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. AS00.00-Z-0007-01A
WARNING Risk of poisoning  caused by inhaling vapors or swallowing adhesive. Risk of injury  caused by adhesive coming into contact with skin and eyes Wear respiratory protection, protective gloves and safety glasses. Pour adhesive into suitable and appropriately marked containers only. AS00.00-Z-0016-01A
Notice Measures for preventing damage to components when performing electric welding and soldering work   AH60.00-P-0001-02A
  General notes on welding   AH60.00-P-0005-01N
6 Install lower rear roof frame (1) and upper rear roof frame (2).   AR65.20-P-1008-03MFA 
    IMPORTANTCommercially available tools 
Spot welder
 
    1K-zinc dust paint *BR00.45-Z-1056-07A 
    Parts kit for 2-component adhesive for body *BR00.45-Z-1162-02A 
7 Clean weld joints and sheet metal flanges with round wire brush. IMPORTANTCommercially available tools 
Round wire brush
 
8.1 Install center roof paneling. Model 177.0, 247.0/6/7
except code 413 (Panoramic sliding sunroof/glass roof)
 
      AR65.10-P-1000MFA 
8.2 Install roof paneling rear section. Model 177.0, 247.0/6/7
with code 413 (Panoramic sliding sunroof/glass roof)
 
      AR65.10-P-5760MFA 
9 Remove spark protection blankets.    
10 Clean repair area. IMPORTANTCommercially available tools 
Wet/dry vacuum cleaner
 
11 Prime repair area using primer filler    
Notice Notes on paintwork repairs   AH98.00-P-9408-02A
  General information on operation items and work procedures for painting IMPORTANT Use only primer fillers approved by manufacturer. See guidelines for paint technology in the workshop portal. AH98.00-P-0003-01A
12 Seal seam after repair.   AR97.10-P-4000MFA
13 Paint repair areas and adjacent surfaces.    
Notice Notes on paintwork repairs   AH98.00-P-9408-02A
  General information on operation items and work procedures for painting   AH98.00-P-0003-01A
    IMPORTANT Only use paints approved by the manufacturer. See guidelines for paint technology in the workshop portal.  
14 Supplement cavity preservation. Cavity preservation following repair work AR97.20-P-1500MFA
15 Install detachable parts in the area of the repair point.    
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1056-07A 1K-zinc dust paint A 000 986 28 00
BR00.45-Z-1162-02A Parts kit for 2-component adhesive for body A 012 989 17 71