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Home >> Mercedes Benz >> 2021 >> A35 AMG >> Repair and Diagnosis >> Collision >> Body Panels >> Collision - Roof (177 Chassis) >> Roof Body Repair >> Remove And Install Rear Section On Center Roof Paneling - Ar65.10-P-5760MFA

Remove And Install Rear Section On Center Roof Paneling - Ar65.10-P-5760MFA

Model 118.6 

with code 413 (Panoramic sliding sunroof/glass roof) 

Model 177.0 

with code 413 (Panoramic sliding sunroof/glass roof) 

Model 247.0 

with code 413 (Panoramic sliding sunroof/glass roof) 

Model 247.6 

with code 413 (Panoramic sliding sunroof/glass roof) 

Model 247.7 

with code 413 (Panoramic sliding sunroof/glass roof) 

Shown on model 177.0 

Fig 1: Rear Roof Panel Component Location (Model 177.0)
G15492114DANGERCAUTIONREMOVINGREFER TO SPECIAL TOOLSIMPORTANTSPECIAL TOOLIMPORTANTINSTALLINGDANGERWARNINGIMPORTANTSPECIAL TOOLIMPORTANTIMPORTANTDANGERIMPORTANTIMPORTANTDANGERIMPORTANTCourtesy of MERCEDES-BENZ USA
DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
Notice General information on body repair   AH60.00-P-0001-01KOA
Notice Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
Notice Pretreatment of bonding surfaces   AH60.00-P-0008-01SX
  General information on repair of vehicles with ultra-strength steels.   AH60.00-P-0024-01N
  General information on MB materials   AH98.00-P-9409-03A
REMOVING Remove     
1 Remove detachable parts in area of repair point.    
2 Cover all detachable parts remaining in vehicle with spark protection blankets.    
3 Cut off rear roof paneling (1).    
REFER TO SPECIAL TOOLS 000 588 00 84 00 Heat gun   WS54.00-P-0049B
      AR65.10-P-5760-01MFA 
    IMPORTANTCommercially available devices/tools 
Round wire brush
Spot weld milling machine
Wet and dry vacuum cleaner
 
    1K-zinc dust paint *BR00.45-Z-1056-07A 
    SPECIAL TOOL Set of spacer blocks Fig 2
4 Prepare rear roof paneling (1).   AR65.10-P-5760-02MFA 
    IMPORTANTCommercially available devices/tools 
Round wire brush
 
    1K-zinc dust paint *BR00.45-Z-1056-07A 
INSTALLING Install     
DANGER The high voltage used for electric welding presents a lethal hazard. Risk of explosion  from welding in areas close to highly inflammable materials. Risk of injury  from weld splatter and UV-light when welding. Risk of poisoning  from inhaling welding gases Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. AS00.00-Z-0007-01A
WARNING Risk of poisoning  caused by inhaling vapors or swallowing adhesive. Risk of injury  caused by adhesive coming into contact with skin and eyes Wear respiratory protection, protective gloves and safety glasses. Pour adhesive into suitable and appropriately marked containers only. AS00.00-Z-0016-01A
Notice Measures for preventing damage to components when performing electric welding and soldering work   AH60.00-P-0001-02A
  General information on riveting   AH60.00-P-0003-01N
5 Install rear roof paneling (1) and weld in.   AR65.10-P-5760-03MFA 
    IMPORTANTCommercially available devices/tools 
Spot welder
Round wire brush
Manual temporary fastener 6.35 mm
Wet and dry vacuum cleaner
 
    Teroson MS 222 *BR00.45-Z-1157-02A 
    1K-zinc dust paint *BR00.45-Z-1056-07A 
    Adhesive kit, body, 2-component adhesive *BR00.45-Z-1092-02A 
    SPECIAL TOOL Set of spacer blocks Fig 2
6 Clean weld joints and sheet metal flange. IMPORTANTCommercially available devices/tools 
Round wire brush
 
7 Remove spark protection blankets.    
8 Clean repair area. IMPORTANTCommercially available devices/tools 
Wet and dry vacuum cleaner
 
DANGER Risk of explosion  caused by paint vapors igniting. Risk of poisoning  caused by inhaling paint vapors. No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. AS98.00-Z-0002-01A
9 Treat repair areas with primer filler.    
Notice Notes on paintwork repairs   AH98.00-P-9408-02A
  General information on operation items and work procedures for painting   AH98.00-P-0003-01A
    IMPORTANT Use only primer filler approved by Daimle AG: https://xentryportal.i.daimler.com  
10 Seal seam after repair. IMPORTANT Supplement standard seals with sealant. AR97.10-P-4000MFA
DANGER Risk of explosion  caused by paint vapors igniting. Risk of poisoning  caused by inhaling paint vapors. No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. AS98.00-Z-0002-01A
11 Paint repair areas and adjacent surfaces.    
Notice Notes on paintwork repairs   AH98.00-P-9408-02A
  General information on operation items and work procedures for painting   AH98.00-P-0003-01A
    IMPORTANT Use only paints approved by Daimler AG: https://xentryportal.i.dai mler.com  
12 Supplement cavity preservation   AR97.20-P-1500MFA
13 Install detachable parts in the area of the repair point.    
Fig 2: Spacer Blocks (216 589 02 23 00)
G14544090Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1056-07A 1K-zinc dust paint A 000 986 28 00
BR00.45-Z-1092-02A Adhesive kit, body, 2-component adhesive A 012 989 17 71
BR00.45-Z-1157-02A Teroson MS 222 A 012 989 14 71