Remove/Install Battery Of 48 V On-Board Electrical System - AR54.10-P-0022LFM

Model 222

With Code B01 (48V technology)

Shown With Code 308 (Refrigerator box)

Courtesy of MERCEDES-BENZ USA

Fig 1: Battery Of 48 V On-Board Electrical System Components Location - Model 222 With Code B01 (Shown With Code 308)

Courtesy of MERCEDES-BENZ USA

Courtesy of MERCEDES-BENZ USA

	Risk of fire /risk of explosion due to short circuit and escaping oxyhydrogen gas. Risk of (burn) injury caused by caustic burns to eyes, skin and mucous membranes from battery electrolyte/mist, short circuit and arcing. Risk of poisoning caused by swallowing battery electrolyte or absorption of lead through the skin or body orifices. Risk of death due to voltage U >= 30 V AC and U >= 60 V DC.	No fires, sparks, open flames, or smoking. Wear acid-resistant gloves, clothing, and glasses. Pour battery acid only into suitable and appropriately marked containers.	AS54.10-Z-0001-01A
	Risk of injury. Moving parts can pinch, crush or, in extreme cases even sever extremities.	No parts of the body or limbs should be within the operating area of mechanical components when moving components.	AS00.00-Z-0009-01A
Notice	General information on vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system as well as personal protective equipment		AH00.00-Z-0300-01A
Notice	Notes on self-locking nuts and bolts		AH00.00-P-0001-01KOA
Notice	Notes on coolant	Model 222 with engine 256 with code B01 (48V technology)	AH20.00-P-2080-01KOA
Notice	Information on preventing damage to electronic components due to electrostatic discharge		AH54.00-P-0001-01A
Notice	Notes on battery		AH54.10-P-0001-01A
	Notes on safety-relevant components		AH00.00-Z-0019-01A
	Notes on HANDS-FREE ACCESS		AH80.61-P-0001-01A
	Remove/install
1	Commission 48 V on-board electrical system battery (G1/3).	When replacing 48 V on-board electrical system battery (G1/3).
			AD00.00-P-2000-04B
2	Remove partition trim in trunk.		AR68.30-P-4600LF
3	Print out analysis sheet.
	Analysis sheet for 48 V lithium-ion battery, form	Model 222.058/059/060/150/158/159/169 with code B01 (48V technology)	OF54.10-P-3000-15A
	Check
4	Check for potential hazards of 48 V on-board electrical system battery (G1/3).	When replacing 48 V on-board electrical system battery (G1/3). In the event of smoke generation or fire, notify the fire department. Using the 48 V lithium-ion battery analysis sheet form, check whether the 48 V on-board electrical system battery (G1/3) presents an acute hazard.
5	Check housing of 48 V on-board electrical system battery (G1/3) for mechanical damage		AR54.10-P-1140-06MEV
		Check the non-visible area on the housing after removal of the 48 V on-board electrical system battery (G1/3). Use the analysis sheet to check whether there is damage to the 48 V on-board electrical system battery (G1/3) causing electrolyte to leak out. If there is an electrolyte leakage. ↓ Notify MPC/general representative.
6	Disconnect the ground line for the on-board electrical system battery (G1).	The 48 V on-board electrical system is automatically disconnected from power supply at the latest 10 s after disconnecting the ground line from the 12 V on-board electrical system battery.	AR54.10-P-0003LF
7	Unscrew screws (1) and remove retaining frame (2).	Model 222 with code 282 (Ski and snowboard bag) with code B01 (48V technology) Model 222 with code 308 (Refrigerated compartment in rear passenger compartment) with code B01 (48V technology)
8	Release and detach degassing pipe (9).		AR09.41-P-1311-01AL
9	Release electrical wiring harnesses (10) from threaded pin (11) and place to one side.
10	Remove screws (14).	Bolt, battery frame to body	*BA54.10-P-1001-01J
11	Pull battery frame (15) together with the 48 V on-board electrical system battery (G1/3) slightly toward rear.
12	Release and disconnect electrical connectors (3).
13	Open cap (4) and unscrew cable lug (5) underneath.	Nut, positive line/ground line to DC/DC converter control unit/on-board electrical system battery (48V)	*BA54.10-P-1012-01J
14	Remove nuts (6).	Replace the nuts (6). Nut, positive line/ground line to DC/DC converter control unit/on-board electrical system battery (48V)	*BA54.10-P-1012-01J
15	Remove electric lines (7).
16	Clamp off coolant hoses (8) with the clamping device, release and detach.	Model 222 with engine 256, 264 with code B01 (48V technology) Collect escaping coolant using suitable vessel.	AR20.20-P-7441-01RQ
		Clamp	Fig 2
17	Remove nut (12).	Nut, tensioning strap to battery frame	*BA54.10-P-1002-01J
18	Place tensioning strap (13) to one side.
19	Remove 48 V on-board electrical system battery (G1/3).	Collect escaping coolant using suitable vessel.
20	Remove DC/DC converter control unit (N83/1) from 48 V on-board electrical system battery (G1/3).	When replacing 48 V on-board electrical system battery (G1/3).	AR54.10-P-1351LFM
21	Install in the reverse order.
22	Check coolant level and correct.
			AP20.30-P-2050HA
23	Connect diagnostic device and start bleeding routine of the coolant battery circuit in the ME-SFI [ME] control unit (N3/10).
			AD00.00-P-2000-04B