Remove/Install Automatic Transmission Fluid Cooler - AR27.55-P-1000OLD
Transmission 725.0 in model 213, 238 with engine 274
Transmission 725.0 in model 213, 238 with engine 276
Transmission 725.0 in model 213, 238 with engine 642
Example illustration
Example illustration
| Risk of injury to skin and eyes due to handling of transmission oil. Health risk caused by swallowing transmission oil | Wear protective gloves, protective clothing and safety glasses. Do not pour transmission oil into beverage bottles. |
AS00.40-Z-0001-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Risk of injury . Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | AS00.00-Z-0002-01A | |
| Risk of injury
to skin and eyes suffering scalding from contact with hot coolantspray. Risk of poisoning from swallowing coolant. |
Do not open cooling system unless coolant temperature is below 90°C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers. Wear protective gloves, protective clothing and safety glasses. |
AS20.00-Z-0001-01A | |
| Notes on automatic transmission | AH27.19-P-0001-01NKB | ||
| Remove/install | |||
| 1 | Remove front and center lower engine compartment paneling | AR61.20-P-1105LWE | |
| 2 | Detach oil lines (9, 10) from oil cooler (1) | AR27.10-P-0501-03LF | |
| Fig 2 | |||
| 3 | Seal openings in oil cooler (1) using suitable stop plugs | Fig 2 | |
| 4 | Pinch off coolant hoses (11, 12) using pinch- off pliers | ||
| 5 | Remove coolant hoses (11, 12) from oil cooler (1) | AR20.20-P-7441-01RQ | |
| 6 | Seal connections of coolant hoses (11, 12) on oil cooler (1) with protective covers | Fig 1 | |
| 7 | Seal coolant hoses (11, 12) using protective covers | Fig 1 | |
| 8 | Push retaining clip (8) in upward direction and remove oil cooler (1) | Carefully push the retaining clip (8) upwards. Otherwise the retaining clip (8) will be damaged. If retaining clip (8) is damaged ↓ secure oil cooler (1) at position marked by arrow using repair bolt (6) and washer (7). |
|
| 9 | Install in the reverse order | ||
| Check | |||
| 10 | Check fluid level in automatic transmission and adjust to correct level | Transmission 725.0 (except 725.007/017/047) in model 213 with engine 274 Transmission 725.0 in model 213, 238 with engine 276 Transmission 725.0 in model 213, 238 with engine 642 Transmission 725.0 in model 238 with engine 274 |
AR27.00-P-0270EWN |
| Transmission 725.007/017 in model 213 with engine 274 Transmission 725.047 in model 213 with engine 274 |
AR27.00-P-0270EWH | ||
| 11.1 | Check low-temperature circuit cooling system for leak tightness | Transmission 725.0 in model 213, 238 with engine 642 | AR09.41-P-1011OGW |
| 11.2 | Check engine cooling system for leak tightness | Transmission 725.0 in model 213, 238 with engine 274 Transmission 725.0 in model 213, 238 with engine 276 Transmission 725.0 in model 213, 238 with engine 274 |
AR20.00-P-1011OLC |
| Transmission 725.0 in model 213, 238 with engine 276 | AR20.00-P-1011MND | ||
12 |
Risk of accident
from vehicle starting off by itself when engine running. Risk of injury
(bruises and burns) resulting from working on the engine while it is being started or when it is running. Perform engine test run and check oil lines (9, 10) and oil cooler (1) for leak tightness |
Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. | AS00.00-Z-0005-01A |
| 13 | Install front and center engine compartment paneling | AR61.20-P-1105LWE |