Replace Rear Fender Complete - Ar63.50-P-1401FR

Model 257

Fig 1: Outer Quarter Panel Component Location (Model 257)

Courtesy of MERCEDES-BENZ USA

	Risk of death caused by vehicle slipping or toppling off of the lifting platform.	Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.	AS00.00-Z-0010-01A
	Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contact with fuel.	No fires, sparks, open flames or smoking. Pour fuels into suitable and appropriately marked containers only. Wear protective clothing when handling fuel.	AS47.00-Z-0001-01A
	Risk of injury. Skin or eye injuries may result when handling hot or glowing objects.	Wear protective gloves, protective clothing and safety glasses, if necessary.	AS00.00-Z-0002-01A
	Risk of injury caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
	General information on body repair		AH60.00-P-0001-01KOA
	Information on preventing damage to electronic components due to electrostatic discharge		AH54.00-P-0001-01A
	Pretreatment of bonding surfaces		AH60.00-P-0008-01SX
	Notes on foam-protected insulation in body		AH60.00-P-0041-01A
	General information on MB materials		AH98.00-P-9409-03A
	Remove
1	Remove detachable parts in area of repair point.
2	Cover all detachable parts remaining in vehicle with spark protection blankets.	When replacing the right rear fender (1), the standard fuel filler cap must be installed and the filler neck covered with a welding protection blanket.
3	Remove rear fender (1).		AR63.50-P-1401-01FR
		Primer stick	*BR00.45-Z-1012-07A
		1K-zinc dust paint	*BR00.45-Z-1056-07A
	Install
	The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases	Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.	AS00.00-Z-0007-01A
Notice	Measures for preventing damage to components when performing electric welding and soldering work		AH60.00-P-0001-02A
	General information on riveting		AH60.00-P-0003-01N
4	Prepare rear fender (1).		AR63.50-P-1401-02FR
		1K-zinc dust paint	*BR00.45-Z-1056-07A
5	Install rear fender (1).		AR63.50-P-1401-03FR
		Rear door to side section, bottom	*BE60.00-P-1010-01IA
		Rear fender to taillamp	*BE60.00-P-1013-01IA
		Trunk lid to fender at rear, top	*BE60.00-P-1017-01IA
		White sealing compound, 310 ml, DBL 6069.20	*BR00.45-Z-1003-01A
		1K-zinc dust paint	*BR00.45-Z-1056-07A
		Parts kit for 2-component adhesive for body	*BR00.45-Z-1162-02A
		Blind rivet Y1 6.4X12 (clamping range 1 mm to 3.5 mm, draw-off strength min. 15.5 kN)	*BR00.45-Z-1035-13A
		Countersunk-head blind rivet Z1 6.4X14.0 (clamping range 1.5 mm to 3 mm, draw-off strength min. 15.5 kN)	*BR00.45-Z-1043-13A
		Feeler gauge If a basic body filler is used as an alternative for restoring the surfaces with body solder, apply basic body filler.	Fig 2
			AR60.00-P-0031-01LWG
		Parts kit for 2-component adhesive for body	*BR00.45-Z-1162-02A
		Basic body filler	*BR00.45-Z-1057-07A
6	Clean weld joints and sheet metal flange.
7	Remove spark protection blankets.
8	Clean repair area.
9	Prime repair areas using a primer filler
Notice	Notes on paintwork repairs		AH98.00-P-9408-02A
	General information on operation items and work procedures for painting		AH98.00-P-0003-01A
		Use only primer fillers approved by manufacturer. See guidelines for paint technology in the workshop portal.
10	Seal seam after repair.		AR97.10-P-4000FR
11	Paint repair areas and adjacent surfaces
Notice	Notes on paintwork repairs		AH98.00-P-9408-02A
	General information on operation items and work procedures for painting		AH98.00-P-0003-01A
		Only use paints approved by the manufacturer. See guidelines for paint technology in the workshop portal.
12	Supplement cavity preservation.		AR97.20-P-1500FR
13	Reinstall detachable parts in area of repair point.

REAR DOOR TO SIDE SECTION, BOTTOM GAP DIMENSIONS (BE60.00-P-1010-01IA)

Number	Designation			Model 257.3
BE60.00-P-1010-01IA	Rear door to side section, bottom	Dimension "H"	mm	3, 5 (±0, 5)
BE60.00-P-1010-01IA	Rear door to side section, bottom	For picture, see		AR60.00-P-0700-01FR

REAR FENDER TO TAILLAMP GAP DIMENSIONS (BE60.00-P-1013-01IA)

Number	Designation			Model 257.3
BE60.00-P-1013-01IA	Rear fender to taillamp	Dimension "K"	mm	1 (±0, 5)
BE60.00-P-1013-01IA	Rear fender to taillamp	For picture, see		AR60.00-P-0700-01FR

TRUNK LID TO FENDER AT REAR, TOP GAP DIMENSIONS (BE60.00-P-1017-01IA)

Number	Designation			Model 257.3
BE60.00-P-1017-01IA	Trunk lid to fender at rear, top	Dimension "O"	mm	3 (-0, 5/+1)
BE60.00-P-1017-01IA	Trunk lid to fender at rear, top	For picture, see		AR60.00-P-0700-01FR

Fig 2: Feeler Gauge (129 589 03 21 00)

Courtesy of MERCEDES-BENZ USA

REPAIR MATERIALS

Number	Designation	Order number
BR00.45-Z-1003-01A	White sealing compound, 310 ml, DBL 6069.20	A 001 989 63 20
BR00.45-Z-1012-07A	Primer stick	A 000 986 27 50
BR00.45-Z-1035-13A	Blind rivet Y1 6.4X12 (clamping range 1 mm to 3.5 mm, draw-off strength min. 15.5 kN)	A 000 991 76 32
BR00.45-Z-1043-13A	Countersunk-head blind rivet Z1 6.4X14.0 (clamping range 1.5 mm to 3 mm, draw-off strength min. 15.5 kN)	A 000 991 82 32
BR00.45-Z-1056-07A	1K-zinc dust paint	A 000 986 28 00
BR00.45-Z-1057-07A	Basic body filler	A 012 989 29 71
BR00.45-Z-1162-02A	Parts kit for 2-component adhesive for body	A 012 989 17 71