Replace Crash Box - Ar64.20-D-1002TS

Model 907.6/7 with code Z1M (M1 registration) 

Shown on model 907.733 with code D03 (roof and rear-end doors, high version), left side of vehicle 

	The high voltage used for electric welding presents a lethal hazard. Risk of explosion  from welding in areas close to highly inflammable materials. Risk of injury  from weld splatter and UV-light when welding. Risk of poisoning  from inhaling welding gases	Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.	AS00.00-Z-0007-01A
	Risk of death  caused by vehicle slipping or toppling off of the lifting platform.	Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.	AS00.00-Z-0010-01A
	Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
	Measures for preventing damage to vehicles or components when performing electric welding work		AH00.00-N-0005-01A
	General information on body repair		AH60.00-N-0001-01A
	Remove
1	Remove all detachable parts in area to be repaired
2	Cover all detachable parts remaining in vehicle with welding protection blankets
3	Remove outer rear-end center section	1K-zinc dust paint	AR64.20-D-1000-01TS  *BR00.45-Z-1056-07A
4	Remove crash box (1)		AR64.20-D-1002-01TS
5	Prepare crash box (1) for installation		AR64.20-D-1002-02TS
6	Prepare outer rear-end center section for installation	1K-zinc dust paint	AR64.20-D-1000-09TS  *BR00.45-Z-1056-07A
	Install
7	Install crash box (1)		AR64.20-D-1002-03TS
	000 588 02 84 00 Welder		WS60.00-P-0022K
8	Install outer rear center section		AR64.20-D-1000-10TS
	000 588 01 84 00 Welder		WS60.00-P-0021K
	000 588 02 84 00 Welder		WS60.00-P-0022K
9	Clean weld joints and sheet metal flanges with rotary wire brush
10	Remove welding protection blankets
11	Clean repair area
	Risk of explosion  caused by paint vapors igniting. Risk of poisoning  caused by inhaling paint vapors.	No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated.	AS98.00-Z-0002-01A
12	Prime repair area with primer filler Notes on paintwork repairs	Use only primer filler approved by Daimler AG: http://xentryportal.mercedes-benz.com	AH98.00-P-9408-02A
13	Seal seam following repairs	Supplement standard seals with sealant.	AR97.10-D-4000TS
	Risk of explosion  caused by paint vapors igniting. Risk of poisoning  caused by inhaling paint vapors.	No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated.	AS98.00-Z-0002-01A
14	Paint repair area adjacent surfaces Notes on paintwork repairs	Use only paints approved by Daimler AG: http://xentryportal.mercedes-benz.com	AH98.00-P-9408-02A
15	Add cavity preserving agent		AR97.20-D-1500TS
16	Install all detachable body components in area to be repaired