Remove/Install Rear Wall - Ar64.10-D-5746TS

Model 907.1/2 

Shown on model 907.2 with code F35 (Cab rear panel with window) 

	Risk of death  caused by vehicle slipping or toppling off of the lifting platform.	Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.	AS00.00-Z-0010-01A
	The high voltage used for electric welding presents a lethal hazard. Risk of explosion  from welding in areas close to highly inflammable materials. Risk of injury  from weld splatter and UV-light when welding. Risk of poisoning  from inhaling welding gases	Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.	AS00.00-Z-0007-01A
	Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
	Measures for preventing damage to vehicles or components when performing electric welding work		AH00.00-N-0005-01A
	General information on body repair		AH60.00-N-0001-01A
	Remove
1	Remove all detachable parts in area of repair point.
2	Cover detachable parts that remain in vehicle with welding protection blankets.	Commercially available devices/tools  Welding protection blanket
3	Remove rear panel (1).		AR64.10-D-5746-01TS
		Commercially available devices/tools  Rotary wire brush Spot weld milling machine Wet and dry vacuum cleaner 1K-zinc dust paint	*BR00.45-Z-1056-07A
4	Prepare rear panel (1) for installation.	Model 907.1/2 with code F35 (Cab rear wall with window)	AR64.10-D-5746-02TS
		Model 907.1/2 except code F35 (Cab rear wall with window)	AR64.10-D-5746-02TSB
	000 588 01 84 00 Welder		WS60.00-P-0021K
	000 588 02 84 00 Welder		WS60.00-P-0022K
		Commercially available devices/tools  Body power jigsaw Hole punching pliers Angular grinder Clamping pliers (Standard) Rotary wire brush Wet and dry vacuum cleaner 1K-zinc dust paint	*BR00.45-Z-1056-07A
	Install
5	Install rear panel (1) and weld in.		AR64.10-D-5746-03TS
	000 588 01 84 00 Welder		WS60.00-P-0021K
	000 588 02 84 00 Welder	Commercially available devices/tools  Clamping pliers (Standard) Angular grinder Wet and dry vacuum cleaner	WS60.00-P-0022K
6	Clean weld joints and sheet metal flanges with rotary wire brush.	Commercially available devices/tools  Rotary wire brush
7	Remove welding protection blankets.	Commercially available devices/tools  Welding protection blanket
8	Clean repair area.	Commercially available devices/tools  Wet and dry vacuum cleaner
	Risk of explosion  caused by paint vapors igniting. Risk of poisoning  caused by inhaling paint vapors.	No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated.	AS98.00-Z-0002-01A
9	Prime repair area with a primer filler. Notes on paintwork repairs	Use only primer filler approved by Daimler AG: http://xentryportal.mercedes-benz.com	AH98.00-P-9408-02A
10	Seal seam after repair.	Supplement standard seals with sealant.	AR97.10-D-4000TS
	Risk of explosion  caused by paint vapors igniting. Risk of poisoning  caused by inhaling paint vapors.	No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated.	AS98.00-Z-0002-01A
11	Paint repair area and adjacent surfaces. Notes on paintwork repairs	Use only paints approved by Daimler AG: http://xentryportal.mercedes-benz.com	AH98.00-P-9408-02A
12	Supplement cavity preservation		AR97.20-D-1500TS
13	Install detachable parts in area of repair point.