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Cut Off Rear Panel - Ar64.10-D-5746-01TS

Model 907.1/2 

REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1056-07A 1K-zinc dust paint A 000 986 28 00

IMPORTANT Additional information can be found in the superordinate service document.

The safety information in the superordinate service document must be observed.

IMPORTANT The next steps are shown on model 907.2 with code F35 (cab rear panel with window) and must be carried out in the same way for vehicles without code F35 (cab rear panel with window).

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  1. Expose spot welds on rear panel (1) (areas A, A B, C and C1 ).

    IMPORTANTCommercially available devices/tools 

    Rotary wire brush

  2. Cut off spot welds on rear panel (1) (areas A, A1, B, C and C1 ).

    IMPORTANT Cut off spot welds through 2 panel thicknesses (areas A1 and C1 ).

    IMPORTANTCommercially available devices/tools 

    Spot weld milling machine

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  3. Expose spot welds on rear panel (1) (areas D, E, F, G, H, I and J).

    IMPORTANTCommercially available devices/tools 

    Rotary wire brush

  4. Cut off spot welds on rear panel (1) (areas D, E, F, G, H, I and J).

    IMPORTANTCommercially available devices/tools 

    Spot weld milling machine

  5. Expose spot welds on rear panel (1) (areas K, L, M, N and O).

    IMPORTANTCommercially available devices/tools 

    Rotary wire brush

  6. Cut off spot welds on rear panel (1) (areas K, L, M, N and O).

    IMPORTANTCommercially available devices/tools 

    Spot weld milling machine

  7. Remove damaged rear panel (1).
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  8. Grind down mating surfaces to bare metal in cross-hatched areas.

    IMPORTANT Sand down spot weld flanges to bare metal on both sides.

    IMPORTANTCommercially available devices/tools 

    Rotary wire brush

  9. Remove shavings and milling chips.

    IMPORTANTCommercially available devices/tools 

    Wet and dry vacuum cleaner

  10. Zinc dust paint to insides of spot weld flanges.
  11. Grind mating surfaces in cross-hatched area and around holes down to bare metal.

    IMPORTANT Sand down spot weld flanges to bare metal on both sides.

    IMPORTANTCommercially available devices/tools 

    Rotary wire brush

  12. Remove shavings.

    IMPORTANTCommercially available devices/tools 

    Wet and dry vacuum cleaner

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