Disassemble, Assemble And Seal Transfer Case - AR28.10-P-1004LWX
WARNING: This page is about a different car, the 2023 Mercedes-Benz GLC300, 2022 Mercedes-Benz GLC300, 2021 Mercedes-Benz GLC300, 2020 Mercedes-Benz GLC350e, and 2020 Mercedes-Benz GLC300. However, it is still accessible from the selected car via links, so may be relevant.
MODEL 205, 253 With Transmission 725.0 (except 725.09)
with code M005 (Vehicles with 4MATIC/all-wheel drive)
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Risk of injury to skin and eyes due to handling of transmission oil. Health risk caused by swallowing transmission oil | Wear protective gloves, protective clothing and safety glasses. Do not pour transmission oil into beverage bottles. |
AS00.40-Z-0001-01A | |
| Notes on avoiding damage through contamination and foreign objects | AH00.00-P-5000-01A | ||
| Remove | |||
| 1 | Drain transmission oil from transfer case | ||
| Transmission 725.0 (except 725.06/09) in model 205, 253 with code M005 (Vehicles with 4MATIC/all-wheel drive) | AP28.00-P-2801A | ||
| 2 | Remove transfer case | AR28.10-P-0100LWX | |
| 3 | Remove screw/bolts (4) | ||
| 4 | Remove front cover (2) from intermediate housing (6) | ||
| 5 | Remove output flange | AR28.10-P-4080-02A | |
| Fig 4 | |||
| Fig 2 | |||
| Fig 1 | |||
| 6 | Remove rear cover (1) from intermediate housing (6) | AR28.40-P-0815LWX | |
| 7 | Remove radial shaft sealing ring from output flange for front axle | AR28.10-P-4075LWX | |
| 8 | Remove radial shaft sealing ring from output flange for rear axle | AR28.10-P-4150LWX | |
| 9 | Remove radial shaft sealing ring from transfer case input shaft | AR28.10-P-4200LWX | |
| 10 | Check sealing surfaces and check for damage | Assembly cleaner If damage is present. ↓ Replace transfer case. |
*BR00.45-Z-1028-04A |
| Install | |||
| 11 | Apply sealant Notes on sealing the transfer case |
AH28.10-P-0100-01AVG | |
| Sealant, Loctite 5970, 50 ml | *BR00.45-Z-1013-01A | ||
| Fig 3 | |||
| 12 | Mount rear cover (1) onto intermediate housing (6) | AR28.40-P-0815LWX | |
| 13 | Install new radial shaft sealing ring at output flange for rear axle | AR28.10-P-4150LWX | |
| 14 | Install output flange | AR28.10-P-4080-02A | |
| *BA28.10-P-1006-01G | |||
| Fig 4 | |||
| Fig 1 | |||
| 15 | Mount front cover (2) onto intermediate housing (6) and screw in bolts (4) | *BA28.10-P-1004-01G | |
| 16 | Install new radial shaft sealing ring at output flange for front axle | AR28.10-P-4075LWX | |
| 17 | Install new radial shaft sealing ring at transfer case input shaft | AR28.10-P-4200LWX | |
| 18 | Install transfer case | AR28.10-P-0100LWX | |
| 19 | Pour transmission oil into transfer case | ||
| Transmission 725.0 (except 725.06/09) in model 205, 253 with code M005 (Vehicles with 4MATIC/all-wheel drive) | AP28.00-P-2801A |
COMPLETE TRANSFER CASE
| Number | Designation | Model 205, 213, 217, 218, 222, 223, 238, 253, 257, 290 with transmission 725.0/1 with code M005 (Vehicles with 4MATIC/all-wheel drive) | |
|---|---|---|---|
| BA28.10-P-1004-01G | Bolt, front transfer case cover to transfer case | Nm | 40 |
COMPLETE TRANSFER CASE
| Number | Designation | Model 205, 213, 217, 218, 222, 223, 238, 253, 257, 290 with transmission 725.0/1 with code M005 (Vehicles with 4MATIC/all-wheel drive) | |
|---|---|---|---|
| BA28.10-P-1006-01G | Nut, output flange to transfer case | Nm | 200 |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1013-01A | Sealant, Loctite 5970, 50 ml | A 003 989 98 20 10 |
| BR00.45-Z-1028-04A | Assembly cleaner | A 000 986 56 01 |