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Remove/Install Radial Shaft Sealing Ring At Output Flange To Rear Axle - AR28.10-P-4150LWX

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MODEL 205, 253 With Transmission 725.0 

with code M005 (Vehicles with 4MATIC/all-wheel drive) 

Fig 1: Radial Shaft Sealing Ring At Output Flange To Rear Axle Components Location - Model 253 With Transmission 725.0 With Code M005
G14546865Courtesy of MERCEDES-BENZ USA
CAUTION Risk of injury  to skin and eyes due to handling of transmission oil. Health risk caused by swallowing transmission oil Wear protective gloves, protective clothing and safety glasses.
Do not pour transmission oil into beverage bottles.
AS00.40-Z-0001-01A
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
Notice Notes on self-locking nuts and bolts   AH00.00-P-0001-01KOA
  Notes on safety-relevant components   AH00.00-Z-0019-01A
REMOVING Remove     
1 Remove propeller shaft Transmission 725.0 in model 205 with code M005 (Vehicles with 4MATIC/all-wheel drive) AR41.10-P-0050LW
    Transmission 725.0 in model 253 (except 253.992) with code M005 (Vehicles with 4MATIC/all-wheel drive) AR41.10-P-0050LWX
2 Remove output flange   AR28.10-P-4080-02A 
    SPECIAL TOOL Socket wrench bit Fig 7
    SPECIAL TOOL Puller, two-arm Fig 4
    SPECIAL TOOL Pin wrench Fig 3
3 Pry radial shaft sealing ring (1) out of transfer case NOTES Remove the radial shaft sealing ring (1) carefully and do not damage the seat in the transfer case.
Otherwise leakage may occur.
 
4 Check seat of radial shaft sealing ring (1) for damage If damage is present
↓
Replace transfer case.
 
    Transmission 725.0 (except 725.09) in model 205, 253 with code M005 (Vehicles with 4MATIC/all-wheel drive) AR28.10-P-0100LWX 
    Transmission 725.09 in model 253 with engine 177 with code M005 (Vehicles with 4MATIC/all-wheel drive) AR28.10-P-0100MNG
INSTALLING Install     
5 Coat sealing lip of new radial shaft sealing ring (1) with transmission oil    
REFER TO CAPACITIES & SPECIFICATIONS Automatic transmission fluids (ATF) (specification 236.17)   BB00.40-P-0236-17A
6 Press in new radial shaft sealing ring (1) using drift (2) until drift (2) makes contact with transfer case SPECIAL TOOL Drift Fig 6
7 Install output flange   AR28.10-P-4080-02A 
    TORQUE SPECIFICATION Collar nut, output flange to output shaft *BA27.10-P-1012-04H 
    SPECIAL TOOL Pin wrench Fig 3
    SPECIAL TOOL Socket wrench bit Fig 7
8 Install propeller shaft Transmission 725.0 in model 205 with code M005 (Vehicles with 4MATIC/all-wheel drive) AR41.10-P-0050LW
    Transmission 725.0 in model 253 (except 253.992) with code M005 (Vehicles with 4MATIC/all-wheel drive) AR41.10-P-0050LWX
9 Check transmission oil level and correct if necessary Transmission 725.0 (except 725.06/09) in model 205, 253 with code M005 (Vehicles with 4MATIC/all-wheel drive) AR28.10-P-0100-06A 
    Transmission 725.09 in model 253 with code M005 (Vehicles with 4MATIC/all-wheel drive) AR28.10-P-0100-06MNE
    Assembly cleaner *BR00.45-Z-1028-04A 
    FLUID SPECIFICATION Transfer case oil *BF28.10-P-1001-01F 
    TORQUE SPECIFICATION Transmission 725.0 (except 725.06/09) in model 205, 253 with code M005 (Vehicles with 4MATIC/all-wheel drive) Drain screw to transfer case *BA28.10-P-1003-01G 
    TORQUE SPECIFICATION Oil level sight glass to transfer case *BA28.10-P-1007-01G 
    SPECIAL TOOL Transmission 725.09 in model 253 with code M005 (Vehicles with 4MATIC/all-wheel drive)
Adapter
Fig 5
    SPECIAL TOOL Hand pump Fig 2
WARNING Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
10 Perform engine test run and check transfer case for leak tightness and proper operation    
AUTOMATIC TRANSMISSION COMPLETE

Number Designation Transmission 725.0/1
BA27.10-P-1012-04H Collar nut, output flange to output shaft Nm 200
COMPLETE TRANSFER CASE

Number Designation Model 205, 206, 213, 217, 218, 222, 223, 238, 253, 257, 290 with transmission 725.0/1 with code M005 (Vehicles with 4MATIC/all-wheel drive)
BA28.10-P-1003-01G Drain screw to transfer case Nm 25
COMPLETE TRANSFER CASE

Number Designation Model 205, 206, 213, 217, 218, 222, 223, 238, 253, 257, 290 with transmission 725.0/1 with code M005 (Vehicles with 4MATIC/all-wheel drive)
BA28.10-P-1007-01G Oil level sight glass to transfer case Nm 11
COMPLETE TRANSFER CASE

Number Designation Model 205, 213, 217, 218, 222, 223, 232, 238, 253, 257, 290 with transmission 725.0
BF28.10-P-1001-01F Transfer case oil Filling capacity Liter 0, 65
Specification   BB00.40-P-0236-15A
Fig 2: Identifying Hand Pump (210 589 00 71 00)
G14546866Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Pin Wrench (129 589 01 07 00)
G14546867Courtesy of MERCEDES-BENZ USA
Fig 4: Identifying Puller, Two-Arm (000 589 88 33 00)
G14546868Courtesy of MERCEDES-BENZ USA
Fig 5: Identifying Adapter (213 589 00 90 00)
G14546869Courtesy of MERCEDES-BENZ USA
Fig 6: Identifying Drift (725 589 03 15 00)
G14546870Courtesy of MERCEDES-BENZ USA
Fig 7: Identifying Socket Wrench Bit (126 589 02 09 00)
G14546871Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1028-04A Assembly cleaner A 000 986 56 01