Remove/Install Rear Roof Frame - Ar65.20-P-1008LWU

Model 205.0/1 

Shown on model 205.0 except code 413 (panoramic sliding sunroof/glass roof) 

Fig 1: Rear Roof Frame Component Location (Model 205.0/1) (Shown On Model 205.0 Except Code 413)

Courtesy of MERCEDES-BENZ USA

	Risk of fire/risk of explosion  due to short circuit and escaping oxyhydrogen gas. Risk of (burn) injury caused by caustic burns to eyes, skin and mucous membranes from battery electrolyte/mist, short circuit and arcing. Risk of poisoning  caused by swallowing battery electrolyte or absorption of lead through the skin or body orifices. Risk of death  due to voltage U >= 30 V AC and U >= 60 V DC.	No fires, sparks, open flames, or smoking. Wear acid-resistant gloves, clothing, and glasses. Pour battery acid only into suitable and appropriately marked containers.	AS54.10-Z-0001-01A .
	Risk of death  when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC)	Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines.	AS00.00-Z-0035-01A
	Risk of injury  . Skin or eye injuries may result when handling hot or glowing objects.	Wear protective gloves, protective clothing and safety glasses, if necessary.	AS00.00-Z-0002-01A .
	Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A .
Topical note	Notes on battery		AH54.10-P-0001-01A .
Topical note	General information on vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system as well as personal protective equipment		AH00.00-Z-0300-01A .
Topical note	General information on body repair		AH60.00-N-0001-01A .
Topical note	Information on preventing damage to electronic components due to electrostatic discharge		AH54.00-P-0001-01A .
	General information on MB materials		AH98.00-P-9409-03A .
	Remove
1	Remove detachable parts in area of repair point.
2	Cover all detachable parts remaining in vehicle with spark protection blankets.
3.1	Remove center roof paneling.	Model 205.0/1 except code 413 (Panoramic sliding sunroof/glass roof)
			AR65.10-P-1000LF .
3.2	Remove panoramic roof.	Model 205.0/1 with code 413 (Panoramic sliding sunroof/glass roof)
			AR77.21-P-0750LF .
4	Remove rear roof frame (1).		AR65.20-P-1008-01LWU .
		1K-zinc dust paint	*BR00.45-Z-1056-07A .
5	Prepare rear roof frame (1).		AR65.20-P-1008-02LWU .
		1K-zinc dust paint	*BR00.45-Z-1056-07A .
	Install
	The high voltage used for electric welding presents a lethal hazard. Risk of explosion  from welding in areas close to highly inflammable materials. Risk of injury  from weld splatter and UV-light when welding. Risk of poisoning  from inhaling welding gases	Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.	AS00.00-Z-0007-01A .
6	Install rear roof frame (1).		AR65.20-P-1008-03LWU .
Topical note	Measures for preventing damage to components when performing electric welding and soldering work		AH60.00-P-0001-02A .
	000 588 01 84 00 Welder		WS60.00-P-0021K .
7	Clean weld joints and sheet metal flange.	1K-zinc dust paint	*BR00.45-Z-1056-07A .
8	Install center roof paneling.	Model 205.0/1 except code 413 (Panoramic sliding sunroof/glass roof)	AR65.10-P-1000LF .
9	Remove spark protection blankets.
10	Clean repair area.
	Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors.	No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated.	AS98.00-Z-0002-01A .
11	Treat repair areas with primer filler.
Topical note	Notes on paintwork repairs	Use only primer filler approved by Daimler AG:	AH98.00-P-9408-02A .
12	Seal seam after repair.		AR97.10-P-4000LW .
	Risk of explosion  caused by paint vapors igniting. Risk of poisoning  caused by inhaling paint vapors.	No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated.	AS98.00-Z-0002-01A .
13	Paint repair areas and adjacent surfaces.
Topical note	Notes on paintwork repairs +	Use only paints approved by Daimler AG:	AH98.00-P-9408-02A .
14	Install the panoramic roof.	Model 205.0/1 with code 413 (Panoramic sliding sunroof/glass roof)	AR77.21-P-0750LF .
15	Supplement cavity preservation.		AR97.20-P-1500LW
16	Install detachable parts in the area of the repair point.