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Home >> Mercedes Benz >> 2019 >> C300 4Matic, 2D Convertible >> Repair and Diagnosis >> Collision >> Body Panels >> Collision - Roof - 205 Chassis >> Testing & Repair >> Replace Complete Center Roof Paneling - Ar65.10-P-1000LF

Replace Complete Center Roof Paneling - Ar65.10-P-1000LF

Model 205.0/1 

except code 413 (Panoramic sliding sunroof/glass roof) 

Model 222 

except code 413 (Panoramic sliding sunroof/glass roof) 

Fig 1: Center Roof Panel Component Location (Model 205.0/1 & 222 Except Code 413) (Shown On Model 222)
G14187400Courtesy of MERCEDES-BENZ USA

Shown on MODEL 222 except CODE 413 (Panoramic sliding roof) and except CODE Z07 (Top protection) 

CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A .
DANGER Risk of death  when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC) Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines. AS00.00-Z-0035-01A
DANGER Risk of explosion  from aluminum grinding dust, risk of injury to respiratory system from inhaling dust Wear dust filter mask, safety glasses and protective gloves.
Use a suitable, grounded dust extraction system.
AS60.00-Z-0007-01N .
Topical note General information on vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system as well as personal protective equipment   AH00.00-Z-0300-01A .
Topical note Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A .
Topical note Notes on battery   AH54.10-P-0001-01A .
  General information on body repair   AH60.00-N-0001-01A .
  Note on working on aluminum components and vehicles Model 222
except code 413 (Panoramic sliding sunroof/glass roof)
AH60.00-P-0034-01LF
  Note on working on aluminum components and vehicles Model 205.0/1
except code 413 (Panoramic sliding sunroof/glass roof)
AH60.00-P-0034-01LW .
  General information on MB materials   AH98.00-P-9409-03A .
REMOVING Remove     
1 Remove detachable parts in area of repair point.    
2 Cover all detachable parts remaining in the vehicle with protective covers.    
3 Remove roof armor plate. Model 222
with code Z07 (B7 armoring on special protection version)
except code 413 (Panoramic sliding sunroof/glass roof)
 
4 Remove center roof paneling (1).   AR65.10-P-1000-02LF .
REFER TO SPECIAL TOOLS 000 588 00 84 00 Heat gun IMPORTANTCommercially available devices/tools 
Body power jigsaw Cutting wire
WS54.00-P-0049B .
    2-component adhesive repair kit, Betaforce 2850L *BR00.45-Z-1154-02A .
    SPECIAL TOOL Set of spacer blocks  
5 Paint center roof paneling (1).    
6 Prepare center roof paneling (1). IMPORTANT Observe processing specifications of adhesive. AR65.10-P-1000-03LF .
2-component adhesive repair kit, Betaforce 2850L *BR00.45-Z-1154-02A .
INSTALLING Install     
WARNING Risk of poisoning  caused by inhaling vapors or swallowing adhesive. Risk of injury  caused by adhesive coming into contact with skin and eyes Wear respiratory protection, protective gloves and safety glasses. Pour adhesive into suitable and appropriately marked containers only. AS00.00-Z-0016-01A .
7 Install center roof paneling (1).   AR65.10-P-1000-07LF .
TORQUE SPECIFICATION Model 205.0/1
except code 413 (Panoramic sliding sunroof/glass roof)
Model 222
except code 413 (Panoramic sliding sunroof/glass roof)
except code Z07 (B7 armoring on special protection version) Nut, roof carrier mount
*BA65.10-P-1001-01C .
TORQUE SPECIFICATION Model 222
with code Z07 (B7 armoring on special protection version)
except code 413 (Panoramic sliding sunroof/glass roof) Bolt, roof carrier mount
*BA65.10-P-1007-01C .
Teroson MS 222 *BR00.45-Z-1157-02A .
2-component adhesive repair kit, Betaforce 2850L *BR00.45-Z-1154-02A .
SPECIAL TOOL Set of spacer blocks  
8 Remove protective covers.    
9 Install roof armor plate. Model 222
with code Z07 (B7 armoring on special protection version)
except code 413 (Panoramic sliding sunroof/glass roof)
 
TORQUE SPECIFICATION Nut, front guard plate on roof frame to roof guard plate *BA65.10-P-1002-01C .
TORQUE SPECIFICATION Bolt, front guard plate on roof frame to roof guard plate *BA65.10-P-1003-01C .
TORQUE SPECIFICATION Bolt, rear guard plate on roof frame to roof guard plate *BA65.10-P-1004-01C .
TORQUE SPECIFICATION Bolt for roof guard plate bracket *BA65.10-P-1006-01C .
10 Clean repair area.    
11 Install all detachable parts in area of repair point.    
ROOF (BA65.10-P-1001-01C) (Model 205, Model 222 Except Code Z07)

Number Designation Model 205 Model 222
except code Z07 (B7 armoring on special protection version)
BA65.10-P-1001-01C Nut, roof carrier mount Nm 14 14
ROOF (BA65.10-P-1002-01C) (Model 222 W/Code Z07)

Number Designation Model 222
with code Z07 (B7 armoring on special protection version)
BA65.10-P-1002-01C Nut, front guard plate on roof frame to roof guard plate M6 Nm 8
ROOF (BA65.10-P-1003-01C) (Model 222 W/Code Z07)

Number Designation Model 222
with code Z07 (B7 armoring on special protection version)
BA65.10-P-1003-01C Bolt, front guard plate on roof frame to roof guard plate M8 Nm 23
ROOF (BA65.10-P-1004-01C) (Model 222 W/Code Z07)

Number Designation Model 222
with code Z07 (B7 armoring on special protection version)
BA65.10-P-1004-01C Bolt, rear guard plate on roof frame to roof guard plate M8 Nm 23
ROOF (BA65.10-P-1006-01C) (Model 222 W/Code Z07)

Number Designation Model 222
with code Z07 (B7 armoring on special protection version)
BA65.10-P-1006-01C Bolt for roof guard plate bracket M10 Nm 50
ROOF (BA65.10-P-1007-01C) (Model 222 W/Code Z07)

Number Designation Model 222
with code Z07 (B7 armoring on special protection version)
BA65.10-P-1007-01C Bolt, roof carrier mount Nm 11
G07321227Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1154-02A 2-component adhesive repair kit, Betaforce 2850L A 012 989 12 71
BR00.45-Z-1157-02A Teroson MS 222 A 012 989 14 71