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Seal Rear Axle Differential - AR35.30-P-0001MFC

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Model 118, 177, 247 with engine 260, 282, 654 

with code M005 (Vehicles with 4MATIC/all-wheel drive) 

G16049150Courtesy of MERCEDES-BENZ USA
G16049151Courtesy of MERCEDES-BENZ USA
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
CAUTION Risk of injury  to skin and eyes due to handling of transmission oil. Health risk caused by swallowing transmission oil Wear protective gloves, protective clothing and safety glasses.
Do not pour transmission oil into beverage bottles.
AS00.40-Z-0001-01A
Notice  Notes on avoiding damage through contamination and foreign objects   AH00.00-P-5000-01A
REMOVING Remove     
1 Remove differential (10). NOTES
Ensure cleanliness at all times when working on the differential (10).
If not observed, even minute dirt particles can prevent the differential (10) from functioning correctly.
AR35.31-P-0522MFC 
2 Remove radial shaft sealing ring (9).   AR35.30-P-4651MFC 
3 Remove radial shaft sealing ring at drive pinion.   AR35.30-P-4672MFC 
4 Loosen screws (1 to 8) uniformly in reverse numerical sequence.    
5 Remove screws (1 to 8).    
6 Loosen side cap (17) using a suitable tool.    
7 Remove side cap (17).    
8 Loosen screws (11 to 15) uniformly in reverse numerical sequence.    
9 Remove screws (11 to 15).    
10 Loosen clutch cover (16) using a suitable tool.    
11 Remove clutch cover (16).    
CLEAN Clean     
12 Clean sealing surfaces on side cap (17), clutch cover (16) and differential (10). IMPORTANT The sealing surfaces must be free of dust and grease.
Assembly cleaner
*BR00.45-Z-1028-04A 
INSPECT Check     
13 Check sealing surfaces on side cap (17), clutch cover (16) and differential (10) for damage. If damage is found,

replace differential (10) with side cap (17) and with clutch cover (16).
 
INSTALLING Install     
14 Apply sealant to sealing surface of differential (10).    
REFER TO BASIC KNOWLEDGE Rear axle differential sealant path IMPORTANT Do not spread the sealant bead.
Use only the approved sealant.
GF35.31-P-0001-01MFC 
    Sealant, Loctite 5970, 50 ml *BR00.45-Z-1013-01A 
    SPECIAL TOOL Application gun Fig 1
15 Place side cap (17) on differential (10).    
16 Tighten screws (1 to 8) lightly by hand. IMPORTANT Replace screws (1 to 8).  
17 Tighten screws (1 to 8) in numerical sequence.    
Notice  Notes on threaded connections fastened using a tightening angle-based tightening process   AH00.00-P-0020-01A
    TORQUE SPECIFICATION Bolt, housing cover at front/side to rear axle differential *BA35.31-P-1003-07A 
18 Place clutch cover (16) onto differential (10).    
19 Tighten screws (11 to 15) lightly by hand. IMPORTANT Replace screws (11 to 15).  
20 Tighten screws (11 to 15) in numerical sequence. TORQUE SPECIFICATION Bolt, housing cover at front/side to rear axle differential *BA35.31-P-1003-07A 
21 Install radial shaft sealing ring at drive pinion. IMPORTANT Replace radial shaft sealing ring on drive pinion. AR35.30-P-4672MFC 
22 Install radial shaft sealing ring (9). IMPORTANT Fit a new radial shaft sealing ring (9). AR35.30-P-4651MFC 
23 Install differential (10).   AR35.31-P-0522MFC 
REAR AXLE GEAR

Number Designation Model 118 Model 177
BA35.31-P-1003-07A Bolt, housing cover at front/side to rear axle differential M8 Stage 1 Nm 10 10
Stage 2 ∠° 90 90
REAR AXLE GEAR

Number Designation Model 247
BA35.31-P-1003-07A Bolt, housing cover at front/side to rear axle differential M8 Stage 1 Nm 10
Stage 2 ∠° 90
Fig 1: Identifying Application Gun (112 589 00 25 00)
G11065567Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1013-01A Sealant, Loctite 5970, 50 ml A 003 989 98 20 10
BR00.45-Z-1028-04A Assembly cleaner A 000 986 56 01