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Set Basic Position Of Camshafts - AR05.20-P-6020MFC

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Engine 260 in model 118, 177, 247 

MODIFICATION NOTES

18.08.2022 Use correct bearing brackets (03). Otherwise damage will occur. Operation step 5.  
G16049450Courtesy of MERCEDES-BENZ USA

Shown on engine 260 without code A14 (CAMTRONIC) 

Example illustration 

G16049451Courtesy of MERCEDES-BENZ USA
WARNING Risk of injury.  Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
WARNING Risk of injury.  Moving parts can pinch, crush or, in extreme cases even sever extremities. No parts of the body or limbs should be within the operating area of mechanical components when moving components. AS00.00-Z-0009-01A
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
CAUTION Risk of injury  to skin and eyes due to handling of engine oil. Risk of poisoning  caused by swallowing engine oil Wear protective gloves, protective clothing and safety glasses.
Do not fill engine oil into beverage containers.
AS18.00-Z-0001-01A
Notice  Notes on avoiding damage through contamination and foreign objects   AH00.00-P-5000-01A
REMOVING Remove     
1 Remove cylinder head cover (6).   AR01.20-P-5014MFC
2 Remove front right fender liner.   AR88.10-P-1301MFA
3 Turn engine at center bolt of crankshaft in direction of engine rotation to top dead center ignition TDC at cylinder 1. IMPORTANT The edge of the section (4a) of the exhaust camshaft (2a) and the bearing slot (5) of the intake camshaft (2e) point upward.
IMPORTANT For the following operation steps ensure that the crankshaft is not turned.
AR01.10-P-1000-01MT
    SPECIAL TOOL Socket wrench bit Fig 2
4 Remove camshaft positioners (3a, 3e).   AR05.20-P-7204MFC 
5 Install hold-down tool (01b). NOTES Use correct bearing brackets (03).
Otherwise damage will occur.
IMPORTANT Screw in screws (04) until the bearing brackets (03) rest flat on the cylinder head (1).
SPECIAL TOOL Holding device
Fig 1
6 Remove brackets (02a, 02e). IMPORTANT Hold-down tool (01a) remains screwed onto cylinder head (1).  
  Adjust     
7 Turn exhaust camshaft (2a) and intake camshaft (2e) to basic position. NOTES Turn exhaust camshaft (2a) and intake camshaft (2e) only with SPECIAL TOOL socket wrench socket or screw (N 000000 005561) in combination with disk (A 604 990 00 40). Exhaust camshaft (2a) and intake camshaft (2e) will otherwise be damaged.
IMPORTANT The edge of the section (4a) of the exhaust camshaft (2a) and the bearing slot (5) of the intake camshaft (2e) must point upward vertically.
SPECIAL TOOL Socket
Fig 3
8 Install brackets (02a, 02e). NOTES Turn exhaust camshaft (2a) and intake camshaft (2e) only with the SPECIAL TOOL socket wrench socket or screw (N 000000 005561) in combination with the disk (A 604 990 00 40).
Exhaust camshaft (2a) and intake camshaft (2e) will otherwise be damaged.
NOTES It must be possible to position and install brackets (02a, 02e) without pressure. This will otherwise damage brackets (02a, 02e) and result in incorrect timings.
NOTES The SPECIAL TOOL holding device is not suitable for moving the camshafts (2a, 2e) into position. This will otherwise damage the exhaust camshaft (2a), intake camshaft (2e) and result in incorrect timings.
SPECIAL TOOL Holding device
Fig 1
    SPECIAL TOOL Socket Fig 3
INSTALLING Install     
9 Install camshaft positioners (3a, 3e) and tighten control valves slightly by hand. IMPORTANT During assembly of the camshaft positioners (3a, 3e) or timing chain, ensure that crankshaft does not turn.
IMPORTANT The final tightening of the control valves first take place after installation of the chain tensioner.
IMPORTANT The camshaft positioners (3a, 3e) must still be able to turn freely to the exhaust camshaft (2a) and intake camshaft (2e).
AR05.20-P-7204MFC 
10 Install the chain tensioner.   AR05.10-P-7800MFC 
11 Tighten control valves of the camshaft positioners (3a, 3e) with final tightening.   AR05.20-P-7204MFC 
12 Remove brackets (02a, 02e). IMPORTANT The hold-down tools (01a, 01b) remain on the cylinder head (1).
SPECIAL TOOL Holding device
Fig 1
13 Release screws (04) from hold-down tools (01a, 01b) until the camshafts (2a, 2e) can be turned. IMPORTANT The hold-down tools (01a, 01b) remain on the cylinder head (1).
SPECIAL TOOL Holding device
Fig 1
INSPECT Check     
14 Turn engine at center bolt of crankshaft in direction of engine rotation by two revolutions and position at top dead center (ignition TDC) at cylinder 1.   AR01.10-P-1000-01MT
    SPECIAL TOOL Socket wrench bit Fig 2
15 Screw in screws (04) until the bearing brackets (03) rest flat on the cylinder head (1).    
16 Reinstall brackets (02a, 02e) and check basic position of exhaust camshaft (2a) and intake camshaft (2e). NOTES It must be possible to position and install brackets (02a, 02e) without pressure. This will otherwise damage brackets (02a, 02e) and result in incorrect timings.
SPECIAL TOOL Holding device
Fig 1
    SPECIAL TOOL Socket
If brackets (02a, 02e) cannot be installed,

Repeat work procedure from operation step 3.
Fig 3
17 Remove brackets (02a, 02e) and hold-down tools (01a, 01b).    
18 Install front right fender liner.   AR88.10-P-1301MFA
19 Install cylinder head cover (6).   AR01.20-P-5014MFC
Fig 1: Identifying Holding Device (270 589 01 61 00)
G13743872Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Socket Wrench Bit (001 589 65 09 00)
G11972940Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Socket (270 589 01 07 00)
G13655670Courtesy of MERCEDES-BENZ USA