Replace Complete Rear Fender - Ar63.50-P-1400V

Model 171, 172

MODIFICATION NOTES

02.05.2011

Value changed: Gap dimension, dimension "T"

BE60.00-P-1005-01Y

Shown on model 171

Fig 1: Quarter Panel Component Location (Model 171, 172)

Courtesy of MERCEDES-BENZ USA

	Remove
	The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases	Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.	See AS00.00-Z-0007-01A .
	Risk of death caused by vehicle slipping or toppling off of the lifting platform.	Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.	See AS00.00-Z-0010-01A .
	Risk of injury caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	See AS00.00-Z-0017-01A .
	Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contact with fuel.	No fires, sparks, open flames or smoking. Pour fuels into suitable and appropriately marked containers only. Wear protective clothing when handling fuel.	See AS47.00-Z-0001-01A .
	General information on body repair	Model 171, 172	See AH60.00-N-0001-01A .
	Measures for preventing damage to components when performing electric welding and soldering work		See AH60.00-P-0001-02A .
	Pretreatment of bonding surfaces		See AH60.00-P-0008-01SX .
1	Remove all detachable parts in area to be repaired
2	Cover all detachable parts remaining in vehicle with fire-resistant welding protection blanket	When replacing right rear fender (1), the tank lock must be installed and the filler neck must be covered by a welding protection blanket (fire-resistant). Protective cover	See Fig 3.
3	Separate rear fender (1)		See AR63.50-P-1400-02V .
		Zinc dust paint suitable for spot welding	See *BR00.45-Z-1001-07A .
4	Prepare new rear fender (1)		See AR63.50-P-1400-03V .
		Zinc dust paint suitable for spot welding	See *BR00.45-Z-1001-07A .
	Install
5	Install rear fender (1)		See AR63.50-P-1400-04V .
	General information on riveting		See AH60.00-P-0003-01N .
		Model 171Gap dimension	See *BE60.00-P-1002-01L .
		Model 171Gap dimension	See *BE60.00-P-1003-01L .
		Model 171Gap dimension	See *BE60.00-P-1004-01L .
		Model 171 Gap dimension	See *BE60.00-P-1005-01L .
		Model 172 Gap dimension	See *BE60.00-P-1002-01Y .
		Model 172 Gap dimension	See *BE60.00-P-1003-01Y .
		Model 172 Gap dimension	See *BE60.00-P-1004-01Y .
		Model 172 Gap dimension	See *BE60.00-P-1005-01Y .
		Adhesive kit, body, 2-component adhesive	See *BR00.45-Z-1092-02A .
		Blind rivet 6.5X 12.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN)	See *BR00.45-Z-1012-13A .
		Spacers	See Fig 4.
		Bending pliers	See Fig 2.
		Feeler gauge	See Fig 5.
6	Adjust gap dimensions on hoods, doors and lids		See AR60.00-P-0700-01V .
		Model 171 Gap dimension	See *BE60.00-P-1002-01L .
		Model 171 Gap dimension	See *BE60.00-P-1003-01L .
		Model 171 Gap dimension	See *BE60.00-P-1004-01L .
		Model 171 Gap dimension	See*BE60.00-P-1005-01L .
		Model 172 Gap dimension	See *BE60.00-P-1002-01Y .
		Model 172 Gap dimension	See *BE60.00-P-1003-01Y .
		Model 172 Gap dimension	See *BE60.00-P-1004-01Y .
		Model 172 Gap dimension	See *BE60.00-P-1005-01Y .
		Feeler gauge	See Fig 5.
7	Clean weld joints and metal flanges with wire brush
8	Remove welding protection blankets and protective cover
9	Clean repair area
10	Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. Prime repair area using primer filler	No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. Use only primer filler approved by Daimler AG. Refer to:	AS98.00-Z-0002-01A .
11	Seal seam following repairs	Model 171	AR97.10-P-4000V
		Model 172	See AR97.10-P-4000W .
12	Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. Paint repair areas and adjacent surfaces	No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. Use only paints approved by Daimler AG. Refer to:	See AS98.00-Z-0002-01A .
13	Add cavity preserving agent	Model 171	AR97.20-P-1500V
		Model 172	See AR97.20-P-1500W .
14	Install all detachable body components in area to be repaired