Remove/Install Front Roof Frame - Ar65.20-P-1006GQ
Model 166
Illustrated on model 166.0
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A . | |
| The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. | AS00.00-Z-0007-01A . | |
| General information on MB materials | AH98.00-P-9409-03A . | ||
| Pretreatment of bonding surfaces | AH60.00-P-0008-01SX . | ||
| General information on repair of vehicles with ultra-strength steels. | AH60.00-P-0024-01N . | ||
| General information on body repair | AH60.00-N-0001-01A | ||
| Measures for preventing damage to components when performing electric welding and soldering work | AH60.00-P-0001-02A . | ||
| Remove | |||
| 1 | Remove all detachable parts in area to be repaired | ||
| 2 | Cover all detachable parts remaining in vehicle with fire-resistant welding protection blanket | ||
| 3.1 | Remove center roof paneling | Model 166 except code 413 (Automatic panoramic sliding sunroof) | |
| Replace complete center roof paneling | AR65.10-P-1000GQ . | ||
| 3.2 | Remove panoramic roof frame | Model 166 with code 413 (Automatic panoramic sliding sunroof) | |
| Remove/install panoramic roof frame | AR77.21-P-0800GQ . | ||
| 4 | Separate front roof frame (1) | Separate front roof frame | AR65.20-P-1006-02GQ . |
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A . | ||
| 5 | Prepare front roof frame (1) for installation | Prepare front roof frame for installation | AR65.20-P-1006-04GQ . |
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A . | ||
| Install | |||
| 6 | Install front roof frame (1) | Install front roof frame | AR65.20-P-1006-05GQ . |
| 000 588 02 84 00 Welder | WS60.00-P-0022K . | ||
| Blind rivet 6.5X12.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN) | *BR00.45-Z-1012-13A . | ||
| Blind rivet 6.5X14.5 (clamping range 4 mm to 7 mm, draw-off strength min. 19 kN) | *BR00.45-Z-1016-13A . | ||
| 7 | Install center roof paneling | Model 166 except code 413 (Automatic panoramic sliding sunroof) | |
| Replace complete center roof paneling | AR65.10-P-1000GQ . | ||
| 8 | Clean weld joints and sheet metal flanges with rotary wire brush | ||
| 9 | Clean repair area | ||
| 10 | Remove welding protection blankets | ||
| Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. | AS98.00-Z-0002-01A . | |
| 11 | Prime repair area with primer filler | Use only primer filler approved by Daimler AG | |
| 12 | Seal seam following repairs | Seam sealing following repair | AR97.10-P-4000GQ . |
| Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. | AS98.00-Z-0002-01A . | |
| 13 | Paint repair area adjacent surfaces | Use only paints approved by Daimler AG | |
| 14 | Add cavity preserving agent | Cavity preservation following repair work | AR97.20-P-1500GQ . |
| 15 | Install panoramic roof frame | Model 166 with code 413 (Automatic panoramic sliding sunroof) | |
| Remove/install panoramic roof frame | AR77.21-P-0800GQ . | ||
| 16 | Install all detachable parts in area to be repaired |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
| BR00.45-Z-1012-13A | Blind rivet 6.5X12.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN) | A 004 990 16 97 |
| BR00.45-Z-1016-13A | Blind rivet 6.5X14.5 (clamping range 4 mm to 7 mm, draw-off strength min. 19 kN) | A 004 990 17 97 |