Remove/install front axle - AR33.10-P-0100NKB
MODEL 117, 156, 176, 246
MODEL 242 with ENGINE 270
Shown on model 246
Shown on MODEL 242
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Notes on self-locking nuts and bolts | AH00.00-N-0001-01A | ||
| Notes on bolted connections with self tapping screws | AH00.00-P-0007-01SF | ||
| Notes on repair work on suspension components | AH00.00-P-0100-01A | ||
| Remove/install | |||
| 1 | Switch off ignition and keep transmitter key at a location beyond transmitter range (at least 2 m) | ||
| 2 | Detach lower steering shaft from connection in driver footwell | AR46.10-P-0500-01NKB | |
| *BA46.10-P-1001-01H | |||
| Fig 4 | |||
| 3 | Secure vehicle on vehicle lift | AR00.60-P-0100CW | |
| 4 | Remove front wheel-and-tire assemblies | ||
| AP40.10-P-4050AK | |||
| 5.1 | Detach lower engine compartment paneling | Model 117 with engine 133, 270 Model 156 Model 176 with engine 133, 270 Model 242 with engine 270 Model 246 with engine 270 |
|
| AR61.20-P-1105NKB | |||
| 5.2 | Remove bottom section of the soundproofing | Model 117 with engine 607, 651 Model 176 with engine 607, 651 Model 246 with engine 607, 651 |
|
| AR94.30-P-5300NKB | |||
| 6 | Remove front fender liner | AR88.10-P-1300NKB | |
| 7 | Detach underfloor paneling | AR61.30-P-1001NKB | |
| 8 | Unscrew screw/bolt (2) from washer fluid reservoir on left crossbar (1b) | ||
| 9 | Remove left crossbar (1b) and right crossbar (1a) | ||
| *BA62.30-P-1003-04D | |||
| *BA62.30-P-1004-04D | |||
| 10 | Detach torsion bar linkage from torsion bar | *BA32.20-P-1002-02K | |
| 11 | Unscrew screws/bolts (7) at engine stabilizer mount (8) | Model 117 with engine 607 Model 117 with engine 651 Model 156 with engine 270 Model 156 with engine 607 Model 156 with engine 651 Model 176 with engine 270 Model 176, 246 with engine 607 Model 176, 246 with engine 651 Model 242 with engine 270 Model 246 with engine 270Bolt, torsion bar linkage at bottom to support for bearing bracket/engine support at bottom |
*BA22.10-P-1010-01V |
| 12 | Unscrew screws/bolts (9) from rear transverse control arm bearings on frame floor assembly | AR33.20-P-0510NKB | |
| 13 | Remove nuts (3) of exhaust bracket (4) to front axle carrier | Model 117, 156, 176, 246 with engine 607, 651 Nut, bracket for center muffler or diesel particulate filter to front axle carrier |
*BA49.10-P-1006-01AL |
| 14 | Detach electrical connections from electrical power steering control unit and detach wiring harness from rack-and-pinion steering | AR46.20-P-0701NKB | |
| 15 | Unscrew nut (21) and remove mounting bar (20) | Model 242 with engine 270 Do not kink or bend lines. Otherwise the lines may be damaged. |
|
| 16 | Detach electrical connections from front-axle level sensor | Model 117, 156, 176, 246 up to model year 2015 with code 614 (Bi-xenon headlamps) Model 117, 156, 176, 246 up to model year 2015 with code 615 (Bi-xenon headlamps with active light function) Model 117, 156, 176, 246 up to model year 2015 with code 618 (Bi-xenon headlamps) Model 117, 156, 176, 246 up to model year 2015 with code 621 (Intelligent Light System (left-hand traffic)) Model 117, 156, 176, 246 up to model year 2015 with code 622 (Intelligent Light System) Model 242 with engine 270 up to model year 2015 with code 614 (Bi-xenon headlamps) Model 242 with engine 270 up to model year 2015 with code 615 (Bi-xenon headlamps with active light function) Model 242 with engine 270 up to model year 2015 with code 618 (Bi-xenon headlamps) Model 242 with engine 270 up to model year 2015 with code 621 (Intelligent Light System (left-hand traffic)) Model 242 with engine 270 up to model year 2015 with code 622 (Intelligent Light System) |
AR82.10-P-4083NKB |
| 17 | Detach electrical connection from front right brake wear sensor and remove brake wear sensor connector from brake caliper | *BA42.10-P-1004-10N | |
| 18 | Detach rpm sensors on front axle at left and right with cable ducts (5) on steering knuckles (6) and place to one side | *BA42.30-P-1001-01F | |
| 19 | Detach electrical connections (10) in area of rear transverse control arm bearing | ||
| 20 | Detach tie rods from steering knuckles (6) | AR46.40-P-0200-02CW | |
| *BA46.40-P-1001-01O | |||
| Fig 7 | |||
| Fig 6 | |||
| 21 | Pry off supporting ball joints from steering knuckles (6) | AR33.20-P-0440-01NKB | |
Model 242 with engine 270 Nut, supporting ball joint/transverse control arm to steering knuckle |
*BA33.15-P-1005-01F | ||
| Fig 5 | |||
| Fig 7 | |||
| 22 | Support front axle carrier against falling down | AR33.10-P-0105NKB | |
| 23 | Unscrew screws/bolts from front axle carrier on frame floor assembly | *BA33.10-P-1001-01G | |
| 24 | Lower and remove front axle | ||
| 25 | Install in the reverse order | ||
| 26 | Perform wheel alignment check | AR40.20-P-0200NKB |
ENGINE SUSPENSION, ENGINE MOUNTS, ENGINE SUPPORTS
| Number | Designation | Engine 270 in model 117 | Engine 270 in model 156 | |
|---|---|---|---|---|
| BA22.10-P-1010-01V | Bolt, torsion bar linkage at bottom to support for bearing bracket/engine support at bottom | Nm | 106 | 106 |
ENGINE SUSPENSION, ENGINE MOUNTS, ENGINE SUPPORTS
| Number | Designation | Engine 270 in model 176 | Engine 270 in model 242 | |
|---|---|---|---|---|
| BA22.10-P-1010-01V | Bolt, torsion bar linkage at bottom to support for bearing bracket/engine support at bottom | Nm | 106 | 106 |
ENGINE SUSPENSION, ENGINE MOUNTS, ENGINE SUPPORTS
| Number | Designation | Engine 270 in model 246 | Engine 607 in model 117 | |
|---|---|---|---|---|
| BA22.10-P-1010-01V | Bolt, torsion bar linkage at bottom to support for bearing bracket/engine support at bottom | Nm | 106 | 106 |
ENGINE SUSPENSION, ENGINE MOUNTS, ENGINE SUPPORTS
| Number | Designation | Engine 607 in model 156 | Engine 607 in model 176, 246 | |
|---|---|---|---|---|
| BA22.10-P-1010-01V | Bolt, torsion bar linkage at bottom to support for bearing bracket/engine support at bottom | Nm | 106 | 106 |
ENGINE SUSPENSION, ENGINE MOUNTS, ENGINE SUPPORTS
| Number | Designation | Engine 651 in model 117 | Engine 651 in model 156 | |
|---|---|---|---|---|
| BA22.10-P-1010-01V | Bolt, torsion bar linkage at bottom to support for bearing bracket/engine support at bottom | Nm | 106 | 106 |
ENGINE SUSPENSION, ENGINE MOUNTS, ENGINE SUPPORTS
| Number | Designation | Engine 651 in model 176, 246 | |
|---|---|---|---|
| BA22.10-P-1010-01V | Bolt, torsion bar linkage at bottom to support for bearing bracket/engine support at bottom | Nm | 106 |
FRONT AXLE TORSION BAR
| Number | Designation | Model 117 | Model 156 | |
|---|---|---|---|---|
| BA32.20-P-1002-02K | Self-locking nut, connecting rod to torsion bar | Nm | 105 | 105 |
FRONT AXLE TORSION BAR
| Number | Designation | Model 242 | Model 176, 246 | |
|---|---|---|---|---|
| BA32.20-P-1002-02K | Self-locking nut, connecting rod to torsion bar | Nm | 105 | 105 |
FRONT AXLE CARRIER
| Number | Designation | Model 156 | Model 242 | ||
|---|---|---|---|---|---|
| BA33.10-P-1001-01G | Bolt, front-axle carrier to body | M10 | Nm | 60 | 60 |
| M12 | Nm | 100 | 100 | ||
FRONT AXLE CARRIER
| Number | Designation | Model 117, 176, 246 | ||
|---|---|---|---|---|
| BA33.10-P-1001-01G | Bolt, front-axle carrier to body | M10 | Nm | 60 |
| M12 | Nm | 100 | ||
TRAILING ARMS, TRANSVERSE CONTROL ARMS
| Number | Designation | Model 117 | Model 242 | |||
|---|---|---|---|---|---|---|
| BA33.15-P-1005-01F | Nut, supporting ball joint/transverse control arm to steering knuckle | M14 | Stage 1 | Nm | 65 | 65 |
| Stage 2 | ∠° | 45 | 45 | |||
TRAILING ARMS, TRANSVERSE CONTROL ARMS
| Number | Designation | Model 156, 176, 246 | |||
|---|---|---|---|---|---|
| BA33.15-P-1005-01F | Nut, supporting ball joint/transverse control arm to steering knuckle | M14 | Stage 1 | Nm | 65 |
| Stage 2 | ∠° | 45 | |||
FRONT AXLE BRAKE CALIPER
| Number | Designation | Model 117 | Model 156 | |
|---|---|---|---|---|
| BA42.10-P-1004-10N | Screw/bolt, brake wear connector to brake caliper | Nm | 8 | 8 |
FRONT AXLE BRAKE CALIPER
| Number | Designation | Model 176, 246 | Model 242 | |
|---|---|---|---|---|
| BA42.10-P-1004-10N | Screw/bolt, brake wear connector to brake caliper | Nm | 8 | 8 |
FRONT AXLE RPM SENSOR
| Number | Designation | Model 117 | Model 156 | |
|---|---|---|---|---|
| BA42.30-P-1001-01F | Bolt, rpm sensor to steering knuckle | Nm | 8 | 8 |
FRONT AXLE RPM SENSOR
| Number | Designation | Model 176, 246 | Model 242 | |
|---|---|---|---|---|
| BA42.30-P-1001-01F | Bolt, rpm sensor to steering knuckle | Nm | 8 | 8 |
STEERING SHAFT
| Number | Designation | Model 117 | Model 156 | |
|---|---|---|---|---|
| BA46.10-P-1001-01H | Clamp screw, steering coupling to rack-and-pinion steering | Nm | 28 | 28 |
STEERING SHAFT
| Number | Designation | Model 242 | Model 176, 246 | |
|---|---|---|---|---|
| BA46.10-P-1001-01H | Clamp screw, steering coupling to rack-and-pinion steering | Nm | 28 | 28 |
TIE ROD
| Number | Designation | Model 117 | Model 156 | ||
|---|---|---|---|---|---|
| BA46.40-P-1001-01O | Nut, tie rod to steering knuckle | Stage 1 | Nm | 50 | 50 |
| Stage 2 | ∠° | 90 | 90 | ||
TIE ROD
| Number | Designation | Model 242 | Model 176, 246 | ||
|---|---|---|---|---|---|
| BA46.40-P-1001-01O | Nut, tie rod to steering knuckle | Stage 1 | Nm | 50 | 50 |
| Stage 2 | ∠° | 90 | 90 | ||
EXHAUST SYSTEM
| Number | Designation | Engine 270 in model 117 | Engine 270 in model 156 | |
|---|---|---|---|---|
| BA49.10-P-1006-01AL | Nut, bracket for center muffler or diesel particulate filter to front axle carrier | Nm | 20 | 20 |
EXHAUST SYSTEM
| Number | Designation | Engine 270 in model 176 | Engine 270 in model 242 | |
|---|---|---|---|---|
| BA49.10-P-1006-01AL | Nut, bracket for center muffler or diesel particulate filter to front axle carrier | Nm | 20 | 20 |
EXHAUST SYSTEM
| Number | Designation | Engine 270 in model 246 | Engine 607 in model 117 | |
|---|---|---|---|---|
| BA49.10-P-1006-01AL | Nut, bracket for center muffler or diesel particulate filter to front axle carrier | Nm | 20 | 20 |
EXHAUST SYSTEM
| Number | Designation | Engine 651 in model 117 | Engine 607, 651 in model 156 | |
|---|---|---|---|---|
| BA49.10-P-1006-01AL | Nut, bracket for center muffler or diesel particulate filter to front axle carrier | Nm | 20 | 20 |
EXHAUST SYSTEM
| Number | Designation | Engine 607, 651 in model 176, 246 | |
|---|---|---|---|
| BA49.10-P-1006-01AL | Nut, bracket for center muffler or diesel particulate filter to front axle carrier | Nm | 20 |
RADIATOR SUPPORT
| Number | Designation | Model 117, 176, 246 | Model 156 | |
|---|---|---|---|---|
| BA62.30-P-1003-04D | Bolt, radiator support to connecting carrier | Nm | 16 | 16 |
RADIATOR SUPPORT
| Number | Designation | Model 242 | |
|---|---|---|---|
| BA62.30-P-1003-04D | Bolt, radiator support to connecting carrier | Nm | 16 |
RADIATOR SUPPORT
| Number | Designation | Model 117, 176, 246 | Model 156 | |
|---|---|---|---|---|
| BA62.30-P-1004-04D | Bolt, connecting carrier to front axle carrier | Nm | 16 | 16 |
RADIATOR SUPPORT
| Number | Designation | Model 242 | |
|---|---|---|---|
| BA62.30-P-1004-04D | Bolt, connecting carrier to front axle carrier | Nm | 16 |