Attach engine hoist - AR33.10-P-0105NKB
MODEL 117, 156, 176, 242, 246
MODIFICATION NOTES
| 1.8.14 | Prepare support fixture (01), added | Operation step 5 | AR33.10-P-0004-01NKB |
Shown on MODEL 246 with ENGINE 270 and TRANSMISSION 724
Shown on MODEL 242 with engine 780
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Install/remove | |||
| 1.1 | Remove lower engine compartment paneling | Model 117, 176 with engine 133 Model 117, 176, 242, 246 with engine 270 Model 156 |
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| AR61.20-P-1105NKB | |||
| 1.2 | Remove bottom section of soundproofing | Model 117, 176, 246 with engine 607, 651 | |
| AR94.30-P-5300NKB | |||
| 2 | Remove front wheels | When removing the engine (1) and when removing the engine mounts. | |
| AP40.10-P-4050AK | |||
| 3 | Remove both front wheel housing covers | When removing the engine (1) and when removing the engine mounts. | |
| AR88.10-P-1300NKB | |||
| 4 | Remove electric vehicle sound generator (H4/16) | Model 242 with engine 780 | |
| 5 | Prepare support fixture (01) | AR33.10-P-0004-01NKB | |
| Fig 5 | |||
| Fig 6 | |||
| Fig 4 | |||
| 6 | Mount support fixture (01) on lifting platform (02) | When removing engine (1) and transmission (27) | |
| 000 588 03 62 00 Lifting platform | WS01.00-P-0091A | ||
| 7 | Align support fixture (01) with lifting platform (02) under vehicle | When removing engine (1) and transmission (27) | |
| 8 | Position support fixture (01) with lifting platform (02) under the engine (1) and the transmission (27) | When removing engine (1) and transmission (27) | |
| 9 | Screw lock pins (31, 33) into supports on engine (1) and transmission (27) | Model 117, 156, 176, 246 Model 242 with engine 270 When removing engine (1) and transmission (27) |
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| 10.1 | Mount supports (32, 34, 36) onto engine (1) and transmission (27) | Model 117, 156, 176, 246 Model 242 with engine 270 When removing engine (1) and transmission (27) The supports (32, 34, 36) and lock pins (31, 33) must be correctly positioned on engine (1) or transmission (27). Otherwise, damage will be caused to the oil pan or the transmission housing. |
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| 10.2 | Mounts adaptations (37, 38) to engine (1) and transmission (27) | Model 242 with engine 780 When removing engine (1) and transmission (27) The adaptations (37, 38) must be fitted flush to the engine (1) and transmission (27). Otherwise the engine (1) or transmission housing may be damaged. |
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| 11 | Secure engine (1) and transmission (27) to prevent them from falling down | When removing engine (1) and transmission (27) | |
| 12.1 | Remove washer fluid reservoir of windscreen washer system | Model 117, 156, 176, 246 Model 242 with engine 270 When removing engine or transmission mount |
|
| AR82.35-P-6000NKB | |||
| 12.2 | Detach washer fluid reservoir of windshield washer system and place to one side with lines connected. | Model 242 with engine 780 When removing engine or transmission mount |
|
| AR82.35-P-6000NKB | |||
| 13 | Remove bolts securing front module to longitudinal members (2L, 2R) | When removing engine or transmission mount | |
| AR62.30-P-1570NKB | |||
| 14 | Unscrew bolt of the dampening on the longitudinal members (2L, 2R) | When removing engine or transmission mount | |
| AR62.30-P-1570NKB | |||
| 15 | Remove bolts securing radiator support (3L, 3R) to front axle carrier (4) | When removing engine or transmission mount | |
| AR62.30-P-1500NKB | |||
| 16 | Mount support (03) of support fixture (01) to longitudinal member (2L, 2R) | When removing engine or transmission mount | |
| 17 | Mount support (03) of support fixture (01) to radiator support (3L, 3R) | When removing engine or transmission mount | |
| 18 | Mount side carriers (04) of the support fixture (01) onto support (03) | When removing engine or transmission mount | |
| 19 | Mount the base plate of the support fixture (01) onto the side carriers (04) of the support fixture (01) | When removing engine or transmission mount | |
| 20 | Screw lock pins (31, 33) into supports on engine (1) and transmission (27) | Model 117, 156, 176, 246 Model 242 with engine 780 When removing engine or transmission mount |
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| 21.1 | Mount supports (32, 34, 36) onto engine (1) and transmission (27) | Model 117, 156, 176, 246 Model 242 with engine 270 When removing engine or transmission mount |
|
| 21.2 | Mounts adaptations (37, 38) to engine (1) and transmission (27) | Model 242 with engine 780 When removing engine or transmission mount |
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| 22 | Lift engine (1) and transmission (27) with support fixture (01) slightly | When removing engine or transmission mount | |
| 23 | Mount supporting frame of support fixture (01) onto telescopic lifter | When removing and supporting front axle carrier (4) | |
| 000 588 11 62 00 Major assembly mount | WS01.00-P-0092B | ||
| 24 | Position telescopic lifter using supporting frame under the vehicle and raise slightly | When removing and supporting front axle carrier (4) |
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| 25 | Secure front axle carrier (4) against falling down | When removing and supporting front axle carrier (4) | |
| 26 | Remove in the reverse order |