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Home >> Mercedes Benz >> 2018 >> E300 Base >> Repair and Diagnosis >> Suspension >> Rear Suspension >> Rear Axle - 213 Chassis 2 Of 2 >> Testing & Repair >> Remove/Install Cover Of Rear Axle Differential >> Remove/Install Cover Of Rear Axle Differential - AR35.31-P-0555OLC

Remove/Install Cover Of Rear Axle Differential - AR35.31-P-0555OLC

Model 213 (except 213.088/089/288/289) 

except code 700 (Vehicle production location China) 

Model 238 

G13746261Courtesy of MERCEDES-BENZ USA
G13746262Courtesy of MERCEDES-BENZ USA
CAUTION Risk of injury  to skin and eyes from handling gear oil.
Health hazard  caused by swallowing transmission oil.
Wear protective gloves, protective clothing and protective goggles.
Do not pour gear oil into beverage containers.
AS00.40-Z-0001-01A
CAUTION Risk of injury  through cuts or scrapes on sharp-edged vehicle parts Always wear protective gloves when working on or in the area of sharp unburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
  Notes on screw connections made using the angle-controlled tightening process   AH00.00-P-0020-01A
  Notes on self-locking nuts and bolts.   AH00.00-N-0001-01A
  Notes on repair work on suspension components   AH00.00-P-0100-01A
REMOVINGINSTALLING Remove/install     
1 Remove exhaust system from the flange connection back. Model 213 (except 213.088/089/288/289) except Code 700 (Vehicle production location China)
Model 238
 
    Model 213 (except 213.088/089/288/289) with Engine 256.9
except Code 700 (Vehicle production location China)
Model 238 with Engine 256.9
AR49.10-P-7142MSA
    Model 213 (except 213.088/089/288/289) with Engine 642
except Code 700 (Vehicle production location China)
Model 238 with Engine 642
AR49.10-P-7142OGW
    Model 213 (except 213.088/089/288/289) with Engine 654
except Code 700 (Vehicle production location China)
Model 238 with Engine 654
AR49.10-P-7142OLC
    Model 238 with Engine 274.9 AR49.10-P-7142MRC
    Model 213 (except 213.088/089/288/289) with Engine 274.9
except Code 700 (Vehicle production location China)
AR49.10-P-7142MRD
    Model 213 (except 213.088/089/288/289)
with Engine 276.8
except Code 598 (Gasoline particulate filter (OPF) with sensor system)
except Code 700 (Vehicle production location China)
Model 238 with Engine 276.8
except Code 598 (Gasoline particulate filter (OPF) with sensor system)
AR49.10-P-7142MND
     
Model 213 (except 213.088/089/288/289) with
Engine 276.8
with Code 598 (Gasoline particulate filter (OPF) with sensor system)
except Code 700 (Vehicle production location China)
Model 238 with Engine 276.8 with Code 598 (Gasoline particulate filter (OPF) with sensor system)
AR49.10-P-7142MNF
    Model 213 (except 213.088/089/288/289) with Engine 264
except Code 700 (Vehicle production location China)
Model 238 with Engine 264
AR49.10-P-7142MRH
    Model 213 (except 213.088/089/288/289) with
Engine 656
except Code 700 (Vehicle production location China) Model 238 with Engine 656
AR49.10-P-7142OIB
2 Drain rear axle differential oil.   AR35.31-P-0523OLC 
3 Prop up rear axle differential (50) and lash down securely.    
REFER TO SPECIAL TOOLS 000 588 10 62 00 Support plate   WS26.00-P-3309B
REFER TO SPECIAL TOOLS 000 588 11 62 00 Major assembly mount   WS01.00-P-0092B
4 Remove screw/bolts (3). TORQUE SPECIFICATION Bolt, rear axle differential to rear traverse bridge. *BA35.10-P-1006-01H 
5 Remove screw (5). TORQUE SPECIFICATION Rear axle differential to front adapter *BA35.10-P-1005-01H 
6 Lower rear axle differential(50) until bolts(52s) are accessible. NOTES
Do not lower the rear axle differential(50) too far.
Otherwise, the drive shafts (37) will be damaged.
 
7 Remove spacer ring (9).    
8 Remove bolts(52s) and remove end cover(52). NOTES
Carefully release end cover (52) e.g. using a screwdriver or assembly lever. Do not damage sealing surfaces. Otherwise, leaks may occur.
TORQUE SPECIFICATION Bolt, end cover to rear axle differential
*BA35.31-P-1001-02H 
9 Clean the sealing surfaces on the rear axle differential (50) and on the end cover (52). Assembly cleaner *BR00.45-Z-1028-04A 
10 Apply sealing compound to the sealing surface on the end cover (52). Sealing compound Loctite 5970, 50 ml *BR00.45-Z-1013-01A 
    SPECIAL TOOL Application gun Fig 1
11 Install in the reverse order..    
12 Check rear axle differential (50) for leak tightness.    
REAR AXLE CARRIER

Number Designation Model 213 Model 238
BA35.10-P-1005-01H Rear axle differential to front adapter Rear axle differential (steel)   Nm 65 -
Rear axle differential (aluminum) Stage 1 Nm 40 40
Stage 2 ∠° 45 45
REAR AXLE CARRIER

Number Designation Model 213 Model 238
BA35.10-P-1006-01H Bolt, rear axle differential to rear transverse bridge Nm 170 170
REAR AXLE DIFFERENTIAL HOUSING

Number Designation Model 213 Model 238
BA35.31-P-1001-02H Bolt, end cover to rear axle differential Stage 1 Nm 30 30
Stage 2 ∠° 45 45
Fig 1: Identifying Application Gun (112 589 00 25 00)
G09973910Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Description Order Number
BR00.45-Z-1013-01A Sealant, Loctite 5970, 50 ml A 003 989 98 20 10
BR00.45-Z-1028-04A Assembly cleaner A 000 986 56 01