Remove/Install Cover Of Rear Axle Differential - AR35.31-P-0555OLC
Model 213 (except 213.088/089/288/289)
except code 700 (Vehicle production location China)
Model 238
| Risk of injury
to skin and eyes from handling gear oil. Health hazard caused by swallowing transmission oil. |
Wear protective gloves, protective clothing and protective goggles. Do not pour gear oil into beverage containers. |
AS00.40-Z-0001-01A | |
| Risk of injury through cuts or scrapes on sharp-edged vehicle parts | Always wear protective gloves when working on or in the area of sharp unburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Notes on screw connections made using the angle-controlled tightening process | AH00.00-P-0020-01A | ||
| Notes on self-locking nuts and bolts. | AH00.00-N-0001-01A | ||
| Notes on repair work on suspension components | AH00.00-P-0100-01A | ||
| Remove/install | |||
| 1 | Remove exhaust system from the flange connection back. | Model 213 (except 213.088/089/288/289) except Code 700 (Vehicle production location China) Model 238 |
|
| Model 213 (except 213.088/089/288/289) with Engine 256.9 except Code 700 (Vehicle production location China) Model 238 with Engine 256.9 |
AR49.10-P-7142MSA | ||
| Model 213 (except 213.088/089/288/289) with Engine 642 except Code 700 (Vehicle production location China) Model 238 with Engine 642 |
AR49.10-P-7142OGW | ||
| Model 213 (except 213.088/089/288/289) with Engine 654 except Code 700 (Vehicle production location China) Model 238 with Engine 654 |
AR49.10-P-7142OLC | ||
| Model 238 with Engine 274.9 | AR49.10-P-7142MRC | ||
| Model 213 (except 213.088/089/288/289) with Engine 274.9 except Code 700 (Vehicle production location China) |
AR49.10-P-7142MRD | ||
| Model 213 (except 213.088/089/288/289) with Engine 276.8 except Code 598 (Gasoline particulate filter (OPF) with sensor system) except Code 700 (Vehicle production location China) Model 238 with Engine 276.8 except Code 598 (Gasoline particulate filter (OPF) with sensor system) |
AR49.10-P-7142MND | ||
| Model 213 (except 213.088/089/288/289) with Engine 276.8 with Code 598 (Gasoline particulate filter (OPF) with sensor system) except Code 700 (Vehicle production location China) Model 238 with Engine 276.8 with Code 598 (Gasoline particulate filter (OPF) with sensor system) |
AR49.10-P-7142MNF | ||
| Model 213 (except 213.088/089/288/289) with Engine 264 except Code 700 (Vehicle production location China) Model 238 with Engine 264 |
AR49.10-P-7142MRH | ||
| Model 213 (except 213.088/089/288/289) with Engine 656 except Code 700 (Vehicle production location China) Model 238 with Engine 656 |
AR49.10-P-7142OIB | ||
| 2 | Drain rear axle differential oil. | AR35.31-P-0523OLC | |
| 3 | Prop up rear axle differential (50) and lash down securely. | ||
| 000 588 10 62 00 Support plate | WS26.00-P-3309B | ||
| 000 588 11 62 00 Major assembly mount | WS01.00-P-0092B | ||
| 4 | Remove screw/bolts (3). | *BA35.10-P-1006-01H | |
| 5 | Remove screw (5). | *BA35.10-P-1005-01H | |
| 6 | Lower rear axle differential(50) until bolts(52s) are accessible. | Do not lower the rear axle differential(50) too far. Otherwise, the drive shafts (37) will be damaged. |
|
| 7 | Remove spacer ring (9). | ||
| 8 | Remove bolts(52s) and remove end cover(52). | Carefully release end cover (52) e.g. using a screwdriver or assembly lever. Do not damage sealing surfaces. Otherwise, leaks may occur. |
*BA35.31-P-1001-02H |
| 9 | Clean the sealing surfaces on the rear axle differential (50) and on the end cover (52). | Assembly cleaner | *BR00.45-Z-1028-04A |
| 10 | Apply sealing compound to the sealing surface on the end cover (52). | Sealing compound Loctite 5970, 50 ml | *BR00.45-Z-1013-01A |
| Fig 1 | |||
| 11 | Install in the reverse order.. | ||
| 12 | Check rear axle differential (50) for leak tightness. |
REAR AXLE CARRIER
| Number | Designation | Model 213 | Model 238 | |||
|---|---|---|---|---|---|---|
| BA35.10-P-1005-01H | Rear axle differential to front adapter | Rear axle differential (steel) | Nm | 65 | - | |
| Rear axle differential (aluminum) | Stage 1 | Nm | 40 | 40 | ||
| Stage 2 | ∠° | 45 | 45 | |||
REAR AXLE CARRIER
| Number | Designation | Model 213 | Model 238 | |
|---|---|---|---|---|
| BA35.10-P-1006-01H | Bolt, rear axle differential to rear transverse bridge | Nm | 170 | 170 |
REAR AXLE DIFFERENTIAL HOUSING
| Number | Designation | Model 213 | Model 238 | ||
|---|---|---|---|---|---|
| BA35.31-P-1001-02H | Bolt, end cover to rear axle differential | Stage 1 | Nm | 30 | 30 |
| Stage 2 | ∠° | 45 | 45 | ||
REPAIR MATERIALS
| Number | Description | Order Number |
|---|---|---|
| BR00.45-Z-1013-01A | Sealant, Loctite 5970, 50 ml | A 003 989 98 20 10 |
| BR00.45-Z-1028-04A | Assembly cleaner | A 000 986 56 01 |