Center Roof Paneling Complete Replacement - Ar65.10-P-1000RGA

Model 190.3 

except code 397 (Carbon roof) 

except code 416 (Panoramic sunroof) 

except code M032 (Black Series version) 

Fig 1: Center Roof Panel Component Location (Model 190.3) (Except Code 397, 416, M032)

Courtesy of MERCEDES-BENZ USA

	Risk of explosion  from aluminum grinding dust, risk of injury to respiratory system from inhaling dust	Wear dust filter mask, safety glasses, and protective gloves. Use a suitable, grounded dust extraction system.	AS60.00-Z-0007-01N
	Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
Notice	General information on body repair		AH60.00-P-0001-01S
Notice	General information on crack diagnosis of aluminum parts		AH60.00-P-0014-01N
Notice	Pretreatment of bonding surfaces		AH60.00-P-0008-01SX
	Note on working on aluminum components and vehicles		AH60.00-P-0034-01RG
	Remove
1	Prepare all workshop appliances and commercially available tools required for repair.
2	Remove detachable parts in area of repair point.
3	Cover all detachable parts that remain in the vehicle with fire-resistant welding protection blankets.
4	Cut off center roof paneling (1).		AR65.10-P-1000-02RGA
	000 588 04 39 00 Rivet press tool		WS60.00-P-0440B
	000 588 15 84 00 Heat gun	Commercially available devices/tools:  Vacuum unit suitable for aluminum dusts Round wire brush Hand drill Wet/dry vacuum cleaner	WS54.00-P-0125B
	Preparation
5	Prepare new center roof paneling part (1) for installation.	Commercially available devices/tools:  Round wire brush Vacuum unit suitable for aluminum dusts Wet/dry vacuum cleaner Hand drill	AR65.10-P-1000-03RGA
	Install
	Risk of poisoning  caused by inhaling vapors or swallowing adhesive. Risk of injury  caused by adhesive coming into contact with skin and eyes	Wear respiratory protection, protective gloves and safety glasses. Pour adhesive into suitable and appropriately marked containers only.	AS00.00-Z-0016-01A
	General information on riveting		AH60.00-P-0003-01N
6	Install new center roof paneling part (1).		AR65.10-P-1000-07RGA
	000 588 04 39 00 Rivet press tool	Commercially available devices/tools  Hand drill Wet/dry vacuum cleaner Vacuum unit suitable for aluminum dusts Manual temporary fastener 6.35 mm Round wire brush	WS60.00-P-0440B
		Flow-form rivet structure 5.0 mm up to 6.1 mm clamping range (S48)	*BR00.45-Z-1052-13A
		Flow-form rivet structure 4 mm up to 5.15 mm clamping range (S38)	*BR00.45-Z-1051-13A
		Parts kit for 2-component adhesive for body	*BR00.45-Z-1162-02A
		Blind rivet Y2 6.5x12.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN)	*BR00.45-Z-1012-13A
		Gap dimension, roof/roof frame to windshield	*BE60.00-P-1017-01EA
		Gap dimension, roof trim strip to windshield	*BE60.00-P-1012-01EA
		Gap dimension, sidewall panel to roof trim strip	*BE60.00-P-1014-01EA
		Gap dimension, roof to liftgate rear window	*BE60.00-P-1018-01EA
		Gap dimension, roof to roof trim strip	*BE60.00-P-1019-01EA
		Feeler gauge	Fig 2
	Clean
7	Clean sheet metal flanges.	Commercially available devices/tools:  Round wire brush Hand drill Vacuum unit suitable for aluminum dusts Wet/dry vacuum cleaner
8	Remove all fire-resistant welding blankets
9	Clean repair area.	Commercially available devices/tools  Wet/dry vacuum cleaner
	Paint
	Risk of explosion  caused by paint vapors igniting. Risk of poisoning  caused by inhaling paint vapors.	No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated.	AS98.00-Z-0002-01A
	Risk of explosion and poisoning  caused by solvent vapors and gasses. Risk of injury  to skin and eyes when working with anticorrosion agents	Never spray corrosion protection on flames or hot, glowing objects and keep them well away from all potential sources of ignition. Use them only in well-ventilated rooms; wear respiratory protection.	AS97.00-Z-0001-01A
Notice	Notes on cavity preservation		AH97.20-P-0001-01B
Notice	Notes on sprayable joint sealant		AH97.10-P-0002-01A
	Notice Notes on paintwork repairs		AH98.00-P-9408-02A
	General information on operation items and work procedures for painting		AH98.00-P-0003-01A
	Notes on seam seal		AH97.10-P-0002-02A
	General information on MB materials		AH98.00-P-9409-03A
10	Prime repair area with a primer filler.	Use only primer filler approved by Daimler AG. Guides for painting technology are filed under: https://xentry.daimler.com.
11	Perform seam sealing after repair.	Supplement standard seals with sealant.	AR97.10-P-4000RG
12	Paint repair area and adjacent surfaces.	Use only paints approved by Daimler AG. Guides for painting technology are filed under: https://xentry.daimler.com.
13	Supplement cavity preservation.		AR97.20-P-1500RG
	Assemble
14	Install all removed detachable parts.

Fig 2: Feeler Gauge (129 589 03 21 00)

Courtesy of MERCEDES-BENZ USA