Radiator Support Replacement - Ar62.30-P-1500RG
Model 190
Shown on model 190.3
| Risk of explosion from aluminum grinding dust, risk of injury to respiratory system from inhaling dust | Wear dust filter mask, safety glasses, and protective gloves. Use a suitable, grounded dust extraction system. |
AS60.00-Z-0007-01N | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Notice | General information on body repair | AH60.00-P-0001-01S | |
| Notice | General information on crack diagnosis of aluminum parts | AH60.00-P-0014-01N | |
| Note on working on aluminum components and vehicles | AH60.00-P-0034-01RG | ||
| Remove | |||
| 1 | Prepare all workshop equipment and commercially available devices/tools required for the repair. | ||
| 2 | Remove detachable parts in area of repair points. | ||
| 3 | Cover all detachable parts that remain in the vehicle with fire-resistant welding protection blankets. | ||
| 4 | Remove radiator support (1). | Vacuum unit suitable for aluminum dusts Round wire brush Spot weld milling machine Drill bit and milling cutter for ultra-high-strength steels Hand drill Body saw Wet/dry vacuum cleaner |
AR62.30-P-1500-04RG |
| Preparation | |||
| 5 | Prepare radiator support new part (1). | Vacuum unit suitable for aluminum dusts Round wire brush Hand drill Wet/dry vacuum cleaner |
AR62.30-P-1500-05RG |
| Install | |||
| The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. | AS00.00-Z-0007-01A | |
| Risk of poisoning caused by inhaling vapors or swallowing adhesive. Risk of injury caused by adhesive coming into contact with skin and eyes | Wear respiratory protection, protective gloves and safety glasses. Pour adhesive into suitable and appropriately marked containers only. | AS00.00-Z-0016-01A | |
| Notice | Measures for preventing damage to components when performing electric welding and soldering work | AH60.00-P-0001-02A | |
| General notes on welding | AH60.00-P-0005-01N | ||
| 6 | Install radiator support (1). | AR62.30-P-1500-03RG | |
| 000 588 12 84 00 Welder | Vacuum unit suitable for aluminum dusts Round wire brush Hand drill Wet/dry vacuum cleaner |
WS00.00-P-0318K | |
| *BE60.00-P-1001-01EA | |||
| *BE60.00-P-1002-01EA | |||
| *BE60.00-P-1003-01EA | |||
| *BE60.00-P-1004-01EA | |||
| *BE60.00-P-1005-01EA | |||
| *BE60.00-P-1007-01EA | |||
| Fig 3 | |||
| Fig 4 | |||
| Fig 2 | |||
| Clean | |||
| 7 | Clean weld joints and sheet metal flange. | Vacuum unit suitable for aluminum dusts Round wire brush Hand drill Wet/dry vacuum cleaner |
|
| 8 | Remove fire-resistant welding protection blankets. | ||
| g | Clean repair area. | Wet/dry vacuum cleaner |
|
| Paint | |||
| Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. | AS98.00-Z-0002-01A | |
| Risk of explosion and poisoning caused by solvent vapors and gasses. Risk of injury to skin and eyes when working with anticorrosion agents | Never spray corrosion protection on flames or hot, glowing objects and keep them well away from all potential sources of ignition. Use them only in well-ventilated rooms; wear respiratory protection. | AS97.00-Z-0001-01A | |
| Notice | Notes on cavity preservation | AH97.20-P-0001-01B | |
| Notice | Notes on paintwork repairs | AH98.00-P-9408-02A | |
| General information on operation items and work procedures for painting | AH98.00-P-0003-01A | ||
| General information on MB materials | AH98.00-P-9409-03A | ||
| 10 | Treat repair areas with primer filler. | ||
| 11 | Paint repair areas and adjacent surfaces. | ||
| 12 | Supplement cavity preservation. | AR97.20-P-1500RG | |
| Assemble | |||
| 13 | Install detachable parts in the area of the repair point. |
GAP DIMENSIONS
| Number | Designation | Model 190.3 | Model 190.4 | ||
|---|---|---|---|---|---|
| BE60.00-P-1001-01EA | Gap dimension, engine hood to bumper | Dimension "A" | mm | 3, 5 (±0, 5) | 3, 5 (±0, 5) |
| See | AR60.00-P-0700-01RG | AR60.00-P-0700-01RG | |||
GAP DIMENSIONS
| Number | Designation | Model 190.3 | Model 190.4 | ||
|---|---|---|---|---|---|
| BE60.00-P-1002-01EA | Gap dimension, fender to engine hood | Dimension "B" | mm | 3, 5 (±0, 5) | 3, 5 (±0, 5) |
| See | AR60.00-P-0700-01RG | AR60.00-P-0700-01RG | |||
GAP DIMENSIONS
| Number | Designation | Model 190.3 | Model 190.4 | ||
|---|---|---|---|---|---|
| BE60.00-P-1003-01EA | Gap dimension, fender to lamp unit | Dimension "C" | mm | 2, 5 (±1) | 3 (±0, 5) |
| See | AR60.00-P-0700-01RG | AR60.00-P-0700-01RG | |||
GAP DIMENSIONS
| Number | Designation | Model 190.3 | Model 190.4 | ||
|---|---|---|---|---|---|
| BE60.00-P-1004-01EA | Gap dimension, lamp unit to bumper | Dimension "D" | mm | 2, 5 (±1) | 2, 5 (±0, 5) |
| See | AR60.00-P-0700-01RG | AR60.00-P-0700-01RG | |||
GAP DIMENSIONS
| Number | Designation | Model 190.3 | Model 190.4 | ||
|---|---|---|---|---|---|
| BE60.00-P-1005-01EA | Gap dimension, fender to bumper lamp unit | Dimension "E" | mm | 0 (+0, 5) | 0 (+0, 5) |
| See | AR60.00-P-0700-01RG | AR60.00-P-0700-01RG | |||
GAP DIMENSIONS
| Number | Designation | Model 190.3 | Model 190.4 | ||
|---|---|---|---|---|---|
| BE60.00-P-1007-01EA | Gap dimension, fender to door paneling | Dimension "G" | mm | 4 (±0, 5) | 4 (±0, 5) |
| See | AR60.00-P-0700-01RG | AR60.00-P-0700-01RG | |||