Replace Complete Bottom Rear Center Section - AR64.20-P-1000GQC
MODEL 292
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. | AS00.00-Z-0017-01A | |
| General information on body repair | AH60.00-P-0001-01A | ||
| General information on MB materials | AH98.00-P-9409-03A | ||
| Remove | |||
| 1 | Remove detachable parts in area to be repaired | ||
| 2 | Cover all detachable parts remaining in vehicle with fire-resistant welding protection blanket | ||
| 3 | Remove rear center section outer section (1) | AR64.20-P-1010GQC | |
| 4 | Remove lamp carrier with connection for D-pillar and bottom rear fender | Remove/install outer sidewall | AR63.10-P-0805GQC |
| 5 | Remove rear center section inner section (2) and bottom rear center section with crossmember (3) | Round wire brush Spot weld milling machine Drill bits and milling cutters for high-strength steels Wet/dry vacuum cleaner |
AR64.20-P-1060-01GQC |
| Zinc dust paint suitable for spot welding, replaced by A 000 986 28 00 1K zinc dust paint | *BR00.45-Z-1001-07A | ||
| 6 | Prepare rear center section inner section (2) and bottom rear center section with crossmember (3) | Round wire brush |
AR64.20-P-1060-05GQC |
| Zinc dust paint suitable for spot welding, replaced by A 000 986 28 00 1K zinc dust paint | *BR00.45-Z-1001-07A | ||
| Install | |||
| The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. | AS00.00-Z-0007-01A | |
| 7 | Install bottom rear center section with crossmember (3) and rear center section inner section (2) and weld in | AR64.20-P-1060-06GQC | |
| Measures for preventing damage to components when performing electric welding and soldering work | AH60.00-P-0001-02A | ||
| General information on riveting | AH60.00-P-0003-01N | ||
| 000 588 01 84 00 Welder | WS60.00-P-0021K | ||
| 000 588 02 84 00 Welder | WS60.00-P-0022K | ||
Blind rivet tool Manual temporary fastener 6.35 mm Hand drill, wet/dry vacuum cleaner |
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| Zinc dust paint suitable for spot welding, replaced by A 000 986 28 00 1K zinc dust paint | *BR00.45-Z-1001-07A | ||
| Blind rivet 6.5 12.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN) | *BR00.45-Z-1012-13A | ||
| 8 | Remove lamp carrier with connection for D-pillar and bottom rear fender | Remove/install outer sidewall | AR63.10-P-0805GQC |
| 9 | Install outer rear center section | AR64.20-P-1010GQC | |
| 10 | Clean welds and sheet metal flanges | Round wire brush |
|
| 11 | Remove fire-resistant welding blankets | ||
| 12 | Clean repair area | Wet/dry vacuum cleaner |
|
| Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. | AS98.00-Z-0002-01A | |
| 13 | Prime repair area using primer filler Notes on paintwork repairs |
AH98.00-P-9408-02A | |
| Risk of explosion and poisoning caused by solvent vapors and gasses. Risk of injury to skin and eyes when working with anticorrosion agents | Never spray corrosion protection on flames or hot, glowing objects and keep them well away from all potential sources of ignition. Use them only in well-ventilated rooms; wear respiratory protection. | AS97.00-Z-0001-01A | |
| 14 | Seal seam following repairs | AR97.10-P-4000GQ | |
| Notes on sprayable joint sealant | AH97.10-P-0002-01A | ||
| Notes on seam seal | AH97.10-P-0002-02A | ||
| Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. | AS98.00-Z-0002-01A | |
| 15 | Paint repair areas and adjacent surfaces Notes on paintwork repairs |
AH98.00-P-9408-02A | |
| 16 | Add cavity preserving agent | AR97.20-P-1500GQ | |
| 17 | Install detachable parts in area to be repaired |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding, replaced by A 000 986 28 00 1K zinc dust paint | A 000 986 34 42 |
| BR00.45-Z-1012-13A | Blind rivet 6.5 12.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN) | A 004 990 16 97 |