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Home >> Mercedes Benz >> 2016 >> GLC300 Base >> Repair and Diagnosis >> Suspension >> Rear Suspension >> Rear Axle - 253 Chassis - 2 Of 2 >> Testing & Repair >> Replace Radial Sealing Rings On Side Of Rear Axle Center Assembly - AR35.31-P-0545LW

Replace Radial Sealing Rings On Side Of Rear Axle Center Assembly - AR35.31-P-0545LW

Model 205, 253 (except 253.992/993) 

G12937747Courtesy of MERCEDES-BENZ USA
CAUTION Risk of injury  to skin and eyes due to handling of transmission oil. Health risk caused by swallowing transmission oil Wear protective gloves, protective clothing and safety glasses.
Do not pour transmission oil into beverage bottles.		 AS00.40-Z-0001-01A
  Notes on self-locking nuts and bolts   AH00.00-N-0001-01A
  Notes on safety-relevant components   AH00.00-Z-0019-01A
  Notes on repair work on suspension components   AH00.00-P-0100-01A
REMOVING Remove     
1 Remove corresponding rear axle shaft (37) Model 205 (except 205.386/387/486/487), 253 (except 253.388/389/988/989/992/993) AR35.30-P-0621LW
    Model 205.386/387/486/487  
    Model 253.388/389/988/989 AR35.30-P-0621MNA
2 Pry radial shaft sealing ring (32a) out of rear axle differential (50) using a suitable tool NOTES
Do not damage the seat surface of the radial shaft sealing ring (32a) in the rear axle differential (50).
Otherwise leaks may occur.		  
3 Clean seat surface of radial shaft sealing ring (32a) in rear axle differential (50) Assembly cleaner *BR00.45-Z-1028-04A 
4 Check seat surface of radial shaft sealing ring (32a) in rear axle differential (50) for damage If damage is present.
↓
Replace rear axle differential (50).		  
    Model 205 (except 205.386/387/486/487), 253 (except 253.388/389/988/989/992/993) AR35.31-P-0520LW 
    Model 205.386/387/486/487  
    Model 253.388/389/988/989 AR35.31-P-0522MNA 
INSTALLING Install     
5 Coat sealing lip of new radial shaft sealing ring (32a) with transmission oil    
REFER TO CAPACITIES & SPECIFICATIONS Universal hypoid gear oils (specification 235.7) NOTES
Do not apply any oil to the seat surface in the rear axle differential (50) and around the outer circumference of the radial shaft sealing ring (32a).
Otherwise leaks may occur.		 BB00.40-P-0235-07A
6 Press in new radial shaft sealing ring (32a) using drift (03) until drift (03) makes contact with rear axle differential (50) SPECIAL TOOL Drift Fig 1
7 Replace retaining ring (37o) on inner splined profile of corresponding rear axle shaft (37)    
8 Install corresponding rear axle shaft (37) Model 205 (except 205.386/387/486/487), 253
(except 253.388/389/988/989/992/993)		 AR35.30-P-0621LW
    Model 205.386/387/486/487 AR35.30-P-0621MNA
9 Check oil level in rear axle differential (50) and correct, if necessary Model 253.388/389/988/989
Model 205 (except 205.386/387/486/487), 253
(except 253.388/389/988/989/992/993)		 AR35.31-P-0520-03LW
    Model 205.386/387/486/487  
    Model 253.388/389/988/989 AR35.31-P-0520-08MNA 
    FLUID SPECIFICATION Model 253 (except 253.388/389/988/989/992/993)
except code 700 (Technology Local Content China) Filling capacity		 *BF35.31-P-1001-02B 
    FLUID SPECIFICATION Model 253 (except 253.388/389/988/989/992/993)
with code 700 (Technology Local Content China) Filling capacity		 *BF35.31-P-1002-02B 
    FLUID SPECIFICATION Model 253.388/389/988/989 Filling capacity for rear axle differential with differential lock *BF35.31-P-1003-02B 
    FLUID SPECIFICATION Model 205 (except 205.086/087/286/287/386/387/486/487) ALU rear axle differential filling capacity BF35.31-P-1002-01U
    FLUID SPECIFICATION Model 205.086/087/286/287/386/387/486/487Filling capacity for rear axle differential with differential lock BF35.31-P-1003-01U
    FLUID SPECIFICATION Model 205 (except 205.086/087/286/287/386/387/486/487)
except code 700 (Technology Local Content China) FE rear axle differential filling capacity		 BF35.31-P-1001-01U
    FLUID SPECIFICATION Model 205 (except 205.086/087/286/287/386/387/486/487)
with code 700 (Technology Local Content China) Filling capacity		 BF35.31-P-1004-01U
    TORQUE SPECIFICATION Oil filler screw of rear axle differential *BA35.31-P-1002-02H 
    Loctite 7063 cleaning spray (150 ml) *BR00.45-Z-1046-04A 
    Sealant, Omnifit 100H (50 g) *BR00.45-Z-1061-01A 
10 Check rear axle differential (50) for leaktightness    
REAR AXLE DIFFERENTIAL HOUSING

Number Designation Model 205 Model 253
BA35.31-P-1002-02H Oil filler screw of rear axle differential Nm 50 50
REAR AXLE GEAR

Number Designation Model 205 (except 205.086/087/286/287/386/387/486/487)
except code 700 (Technology Local Content China)
BF35.31-P-1001-01U FE rear axle differential filling capacity FE HAG187 Liter 0, 85
Specification   BB00.40-P-0235-07A
FE HAG200 Liter 1, 0
Specification   BB00.40-P-0235-07A
FE HAG215 Liter 1, 1
Specification   BB00.40-P-0235-07A
FE HAG225 Liter 1, 3
Specification   BB00.40-P-0235-07A
REAR AXLE GEAR

Number Designation Model 253 (except 253.388/389/988/989/992/993)
except code 700 (Technology Local Content China)
BF35.31-P-1001-02B Filling capacity ALU rear axle differential 183   Liter 0, 8
Specification   BB00.40-P-0239-71A
ALU rear axle differential 197   Liter 0, 9
Specification   BB00.40-P-0239-71A
ALU HAG205   Liter 1, 0
Specification   BB00.40-P-0239-71A
REAR AXLE GEAR

Number Designation Model 205 (except 205.086/087/286/287/386/387/486/487)
except code 700 (Technology Local Content China)		 Model 205 (except 205.086/087/286/287/386/387/486/487)
with code 700 (Technology Local Content China)
BF35.31-P-1002-01U ALU rear axle differential filling capacity ALU HAG183 0, 8 -
Specification BB00.40-P-0239-71A -
REAR AXLE GEAR

Number Designation Model 253 (except 253.388/389/988/989/992/993)
with code 700 (Technology Local Content China)
BF35.31-P-1002-02B Filling capacity Rear axle differential 200 C   Liter 1, 0
Specification   BB00.40-P-0235-07A
REAR AXLE GEAR

Number Designation Model 205.086/087/286/287/386/387/486/487
BF35.31-P-1003-01U Filling capacity for rear axle differential with differential lock Liter 1, 2
Specification   BB00.40-P-0235-61A
REAR AXLE GEAR

Number Designation Model 253.388/389/988/989
BF35.31-P-1003-02B Filling capacity for rear axle differential with differential lock Liter 1, 2
Specification   BB00.40-P-0235-61A
Overview of specified transmission oils   -
Approved axle gear oils   -
REAR AXLE GEAR

Number Designation Model 205 (except 205.086/087/286/287/386/387/486/487)
with code 700 (Technology Local Content China)
BF35.31-P-1004-01U Filling capacity Rear axle differential 200 C 1, 0
Overview of specified transmission oils BB00.40-P-0231-01A
References, approved axle gear oils BB00.40-P-0235A
Fig 1: Identifying Drift (205 589 00 15 00)
G10133185Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1028-04A Assembly cleaner Adolf Wurth GmbH & Co. KG
BR00.45-Z-1046-04A Loctite 7063 cleaning spray (150 ml) A 001 986 71 71 10
BR00.45-Z-1061-01A Sealant, Omnifit 100H (50 g) A 002 989 23 71
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