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Remove/Install Drive Pinion - AR35.30-P-0458GW

MODEL 463 as of model year 2013/facelift 2012 

Fig 1: Rear Axle Drive Pinion Components Location - Model 463 As Of Model Year 2013
G13668193Courtesy of MERCEDES-BENZ USA
G13668194Courtesy of MERCEDES-BENZ USA
REMOVING Removing     
1 Remove differential assembly (1)   AR35.30-P-0432GW 
2 Remove drive flange (10) from drive pinion (4)   AR35.30-P-0472GW 
3 Remove radial sealing rings (6) on drive pinion (4)   AR35.30-P-4670GW 
4 Drive in drive pinion (4) using suitable drift from the axle housing and remove together with strain ring (8)    
CLEANING Clean     
5 Clean parts Cold degreasing agent/cold cleaning solvent HAKU 1025-920 *BR00.45-Z-1051-04A 
INSPECT Checking     
6 Check all parts for damage and wear and replace if necessary IMPORTANT If components are worn or damaged:
 
    Disassemble/assemble drive pinion (4). AR35.30-P-0459GW 
INSTALLING Install     
7 Mount strain ring (8) to drive pinion (4) IMPORTANT Always replace strain ring (8).  
8 Install drive pinion (4) IMPORTANT Screw support bridge (3) onto axle housing and fit spindle to drive pinion (4).  
    SPECIAL TOOL Support Bridge Fig 2
9 Drive in outer tapered roller bearing (12) using suitable sleeve    
10 Install radial sealing rings (6) on drive pinion (4)   AR35.30-P-4670GW 
11 Install drive flange (10) onto drive pinion (4)   AR35.30-P-0472GW 
12 Check friction torque of drive pinion (4)   AR33.30-P-0458-02GW
13 Check concentricity of drive flange (10) and adjust if necessary   AR35.30-P-4671GW 
14 Install differential assembly (1)   AR35.30-P-0432GW 
15 Check contact pattern of ring gear and drive pinion (4), adjust if necessary   AR35.30-P-0475-02GW 
    SPECIAL TOOL Holding Device Fig 3
Fig 2: Identifying Support Bridge (601 589 02 63 00)
G13668195Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Holding Device (601 589 01 40 00)
G13668196Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1051-04A Cold degreasing agent/cold cleaning solvent HAKU 1025-920 Chemische Werke Kluthe GmbH Gottlieb-Daimler-Str. 12 69115 Heidelberg Germany