LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2016 >> G550 >> Repair and Diagnosis >> Suspension >> Rear Suspension >> Rear Axle - 463 Chassis >> Testing & Repair >> Remove/Install Drive Pinion >> Remove/Install Drive Pinion - AR35.30-P-0458F

Remove/Install Drive Pinion - AR35.30-P-0458F

Model 460 

Model 461 (except 461. 331) 

Model 463 (except 463.270/271) 

up to model year 2013 

G13668186Courtesy of MERCEDES-BENZ USA
G13668187Courtesy of MERCEDES-BENZ USA
REMOVING Remove     
1 Remove differential assembly (1)   AR35.30-P-0432GG 
2 Detach drive flange (10) on drive pinion (4) Model 460 Model 461 (except 461. 331) Model 463 (except 463.270/271) up to model year 2013 AR35.30-P-0472F 
3 Remove radial sealing rings (6) on drive pinion (4) Model 460 Model 461 (except 461. 331) Model 463 (except 463.270/271) up to model year 2013/Mopf2012 AR35.30-P-4670F 
4 Use a suitable drift to drive out drive pinion (4) from axle housing and remove with strain ring (8)    
INSPECT Check     
5 Clean parts, check and replace if necessary IMPORTANT For defective components:  
     
    Disassemble/assemble drive pinion (4) Model 460 Model 461 (except 461. 331)
Model 463 (except 463.270/271) up to model year 2013/Mopf2012
AR35.30-P-0459F 
INSTALLING Install     
6 Mount strain ring (8) to drive pinion (4) IMPORTANT Always replace strain ring (8).  
7 Install drive pinion (4) IMPORTANT Screw support bridge (3) onto axle housing and fit spindle to drive pinion (4).  
    SPECIAL TOOL Support bridge Fig 5
8 Drive in outer tapered roller bearing (12) using suitable sleeve    
9 Install radial sealing rings (6) on drive pinion (4) Model 460 Model 461 (except 461. 331)
Model 463 (except 463.270/271) up to model year 2013/Mopf2012
AR35.30-P-4670F 
10 Install drive flange (10) onto drive pinion (4) Model 460 Model 461 (except 461. 331)
Model 463 (except 463.270/271) up to model year 2013
AR35.30-P-0472F 
11 Check friction torque of drive pinion (4)   AR33.30-P-0458-02GG
    Friction torque of bevel gear with gaskets *BE33.30-P-1001-02A 
    SPECIAL TOOL Tool kit Fig 3
    SPECIAL TOOL Torque meter Fig 4
    SPECIAL TOOL Retainer wrench Fig 1
12 Check concentricity of drive flange (10) and adjust if necessary   AR35.30-P-4671F 
13 Install differential assembly (1)   AR35.30-P-0432GG 
14 Check contact pattern of ring gear or drive pinion (4) and adjust if necessary   AR35.30-P-0475-02F 
    Engineer's blue, 80 ml tube, BLUE, Diamant *BR00.45-Z-1002-07A 
    SPECIAL TOOL Holding device Fig 2
CHECK VALUES FOR FRONT AXLE DRIVE PINION

Number Designation Model 460, 461 (except 461. 392) Model 463 up to model year 2019 Model 461. 392
BE33.30-P-1001-02A Friction torque of bevel gear with gaskets Nm 2, 5...3, 0 1, 2...1, 7
CHECK VALUES FOR FRONT AXLE DRIVE PINION

Number Designation Model 463 as of model year 2019
BE33.30-P-1001-02A Friction torque of bevel gear with gaskets Nm 2, 9...4, 4
Fig 1: Identifying Retainer Wrench (460 589 01 31 00)
G13668188Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Holding Device (601 589 01 40 00)
G13668189Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Tool Kit (000 589 10 99 00)
G13668190Courtesy of MERCEDES-BENZ USA
Fig 4: Identifying Torque Meter (001 589 49 21 00)
G13668191Courtesy of MERCEDES-BENZ USA
Fig 5: Identifying Support Bridge (601 589 02 63 00)
G13668192Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1002-07A Engineer's blue, 80 ml tube, BLUE, Diamant Qualitutswerkzeuge Hoffmann GmbH Haberlandstrasse 55 81241 Munich Germany