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Disassemble/Assemble Drive Pinion - AR35.30-P-0459F

Model 460 

Model 461 (except 461. 331) 

Model 463 (except 463.270/271) 

up to model year 2013 

G13668197Courtesy of MERCEDES-BENZ USA
REMOVING Remove     
1 Remove drive pinion (4).   AR35.30-P-0458F 
2 Remove radial shaft sealing ring (6) from drive pinion (4).   AR35.30-P-4670F 
3 Remove outer bearing outer race (11). SPECIAL TOOL Drift Fig 2
4 Remove inner bearing outer race (7).    
5 Remove shim (9).    
DISASSEMBLING Disassemble     
6 Pull inner tapered roller bearing (5) off drive pinion (4). SPECIAL TOOL Puller Fig 6
ASSEMBLING Assemble     
7 Drive inner tapered roller bearing (5) onto drive pinion (4) using a suitable sleeve.    
INSTALLING Install     
8 Determine specified value for installed dimension and thickness of shim (9) on drive pinion (4).   AR35.30-P-0458-02F 
    Specified basic dimension for rear axle housing *BE35.30-P-1008-01A 
    SPECIAL TOOL Dial gauge Fig 5
    SPECIAL TOOL Dial indicator holder Fig 7
    SPECIAL TOOL Ring Fig 10
    SPECIAL TOOL Adjustment device Fig 8
    SPECIAL TOOL Measuring plate Fig 3
    SPECIAL TOOL Measuring piece Fig 4
9 Insert determined shim (9) into rear axle housing. IMPORTANT The side with the chamfer must point towards the drive flange (10).  
10 Install inner bearing outer race (7). SPECIAL TOOL Drift Fig 9
11 Install outer bearing outer race (11). SPECIAL TOOL Drift Fig 1
12 Install drive pinion (4).   AR35.30-P-0458F 
CHECK VALUES FOR REAR AXLE DRIVE

Number Designation Model 460, 461, 463
BE35.30-P-1008-01A Specified basic dimension for rear axle housing mm 66
Fig 1: Identifying Drift (385 589 03 15 00)
G13668198Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Drift (343 589 03 15 00)
G13668199Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Measuring Plate (601 589 00 23 00)
G13668200Courtesy of MERCEDES-BENZ USA
Fig 4: Identifying Measuring Piece (601 589 01 23 00)
G13668201Courtesy of MERCEDES-BENZ USA
Fig 5: Identifying Dial Gauge (001 589 53 21 00)
G13668202Courtesy of MERCEDES-BENZ USA
Fig 6: Identifying Puller (001 589 19 33 00)
G13668203Courtesy of MERCEDES-BENZ USA
Fig 7: Identifying Dial Indicator Holder (363 589 02 21 00)
G13668204Courtesy of MERCEDES-BENZ USA
Fig 8: Identifying Adjustment Device (601 589 00 21 00)
G13668205Courtesy of MERCEDES-BENZ USA
Fig 9: Identifying Drift (312 589 05 15 00)
G13668206Courtesy of MERCEDES-BENZ USA
Fig 10: Identifying Ring (460 589 03 63 00)
G13668207Courtesy of MERCEDES-BENZ USA