LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2016 >> G550 >> Repair and Diagnosis >> Suspension >> Rear Suspension >> Rear Axle - 463 Chassis >> Testing & Repair >> Check Ring Gear/Drive Pinion Contact Pattern >> Check Ring Gear/Drive Pinion Contact Pattern - AR35.30-P-0475-02F

Check Ring Gear/Drive Pinion Contact Pattern - AR35.30-P-0475-02F

Model 460 

Model 461 (except 461. 331) 

Model 463 (except 463.270/271) 

Fig 1: Identifying Holding Device (601 589 01 40 00)
G13668240Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1002-07A Engineer's blue, 80 ml tube, BLUE, Diamant Qualitutswerkzeuge Hoffmann GmbH Haberlandstrasse 55 81241 Munich Germany

Check contact pattern 

  1. Coat two teeth of ring gear (offset by 180°) with blue ink.
  2. Turn the drive pinion forwards and backwards while braking the ring gear with the retainer SPECIAL TOOL .
    G13668241Courtesy of MERCEDES-BENZ USA
  3. Compare contact pattern with contact pattern examples shown below and take specified remedial action if necessary.

    IMPORTANT An ideal contact pattern is rarely obtained in practice. It is, however, important to ensure that the contact pattern on the tooth face does not extend to the outside edge of the tooth at any point.

    G13668242Courtesy of MERCEDES-BENZ USA

Unacceptable contact patterns 

Cause: Installation distance (basic dimension) of drive pinion too small. 

Remedy: Slightly increase installation distance (basic dimension) of drive pinion and repeat test of gear backlash, if necessary set gear backlash again. 

G13668243Courtesy of MERCEDES-BENZ USA

Cause: Installation distance (basic dimension) of drive pinion too large. 

Remedy: Slightly reduce installation distance (basic dimension) of drive pinion and repeat test of gear backlash, if necessary set gear backlash again. 

G13668244Courtesy of MERCEDES-BENZ USA

Cause: Gear backlash too large. 

Remedy: Set gear backlash and repeat gear backlash test. 

G13668245Courtesy of MERCEDES-BENZ USA

Cause: Gear backlash too small. 

Remedy: Set gear backlash and repeat gear backlash test. 

G13668246Courtesy of MERCEDES-BENZ USA