Remove/install headliner - AR68.30-P-4300GR
MODEL 463.222 /237 /243 /244 /245 /246 /247 /249 /270 /271 /322 /323 /332 /333 /336 /340 /341 /346
MODEL 463.236 /248 except CODE (979) Special protection version
Illustrated on model 463.248
| Remove/install | |||
| 1 | Remove paneling from tilting/sliding roof | AR77.20-P-0500G | |
| 2 | Fully open tilting/sliding roof | ||
| 3 | Remove right front seat | Model 463.236/237/243/245/246/248/249/270/271/323/333/341/346 | AR91.10-P-3300GR |
| Model 463.222/244/247/322/332/336/340 wheelbase 2400 mm | AR91.10-P-1000GM | ||
| 4 | Remove rear seat and rear seat backrest | Except model 463.248 with code (SM1) Left rear electrically adjustable individual seat with armrest with code (SM2) Right rear electrically adjustable individual seat with armrest Only right rear seat. |
AR91.12-P-1700G |
| 5 | Activate service mode in Telematic Alarm Identification on Demand (emergency call system) (TELE AID) | AR82.95-P-0005-03GR | |
| Notes regarding the Tele-Aid emergency call system | Model 463.243/244/245/250/309/322/323/332/333, Model 463.247/248/254/270 up to 1.4.07 |
AH82.95-P-0001-01GA | |
| Risk of explosion caused by oxyhydrogen gas. Risk of poisoning and caustic burns caused by swallowing battery acid. Risk of injury caused by burns to skin and eyes from battery acid or when handling damaged lead-acid batteries | No fire, sparks, open flames or smoking. Wear acid-resistant gloves, clothing and glasses. Only pour battery acid into suitable and appropriately marked containers. |
AS54.10-Z-0001-01A | |
| 6 | Disconnect battery ground line | AR54.10-P-0003G | |
| Notes on battery | All models | AH54.10-P-0001-01A | |
| 7 | Pivot left sun visor (1) and right sun visor (2) to side and unscrew bolts (3) from corresponding brackets (4). | ||
| 8 | Remove left sun visor (1) and right sun visor (2) | ||
| 9 | Remove bearing (5) from left sun visor (1) and right sun visor (2) | ||
| 10 | Remove overhead control panel control unit (N70) | AR82.20-P-1000GM | |
| 11 | Remove rearview mirror (7) | AR68.40-P-0001GM | |
| 12 | Detach electrical connector (14) at rain sensor (B38) | ||
| 13 | Remove inside rearview mirror bracket (12) | ||
| 14 | Remove hands-free system microphone (B25) from headliner (21) | ||
| Figure | |||
| 15 | Remove paneling on A-pillar. | AR68.30-P-4050H | |
| 16 | Remove paneling on B-pillar | Model 463.243/245/246/248/249/323/333 up to 31.5.04 wheelbase of 2850 mm | AR68.30-P-4700GN |
| Model 463.243/245/246/248/249/323/333 As of 1.6.04 Model 463.236/237/270/271/341/346 |
AR68.30-P-4700GY | ||
| 17 | Remove rear paneling from roof frame. | AR68.30-P-4470GR | |
| 18 | Remove belt guide (24) on center seat belt from headliner (21). | Model 463.222/236/237/270/271/336/340/341/346 |
|
| 19 | Remove grab handles (10) | ||
| 20 | Remove cargo retaining net holder (22) | ||
| 21 | Remove rear seat reading lights | AR82.20-P-1120GR | |
| 22 | Remove interior protection transmitter and receiver (A26/5) | Figure | |
| 23 | Remove chrome molding (15) | ||
| 24 | Unscrew bolts (17) from both guide rails (18) | ||
| 25 | Remove guide rails (18) and coverings below | ||
| *BR00.45-Z-1004-06A | |||
| 26 | Carefully separate headliner (21) from roof skin at the gluing points | ||
| *BR00.45-Z-1002-02A | |||
| 27 | Unhook headliner (21) from tilting/sliding roof opening | ||
| 28 | Remove bolts (20) from headliner (21) | ||
| 29 | Separate velcro connections (arrows) between roof panel and headliner (21). | ||
| 30 | Lower headliner (21) on right and remove diagonally through rear door opening | ||
| 31 | Install in the reverse order | ||
| 32 | Deactivate service mode in Telematic Alarm Identification on Demand | AR82.95-P-0005-03GR | |
| Notes regarding the Tele-Aid emergency call system | Model 463.243/244/245/250/309/322/323/332/333, Model 463.247/248/254/270 up to 1.4.07 |
AH82.95-P-0001-01GA | |
| 33 | Read out fault memory and erase | Stored faults which may be caused by removed cables or by a simulation, must be processed and erased in the fault memories after completing the work. |
|
| Connect STAR DIAGNOSIS and read out fault memory | AD00.00-P-2000-04A | ||
| 34 | Check all removed components for proper function |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1002-02A | Adhesive Terokal 2444 | A 000 989 92 71 |
| BR00.45-Z-1004-06A | Synthetic grease, sliding roof 500 g, DB supply specification 6827.60 | A 001 989 46 51 |