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Remove/install dashboard - AR68.10-P-1000GM

MODEL 463.202 /222 /236 /237 /243 /244 /245 /246 /247 /248 /249 /250 /254 /270 /271 /303 /306 /309 /322 /323 /332 /333 /336/340 /341 /346 

Fig 1: Identifying Single-Fuse Bracket EIS Control Unit, Instrument Cluster And Interior Fuse Box
G07711246Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Air Ducts, Equipotential Bonding And Cockpit Wiring Harness
G07711247Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Connecting And Ground Cables
G07711248Courtesy of MERCEDES-BENZ USA
Fig 4: Identifying Central Mounting Screws
G07711249Courtesy of MERCEDES-BENZ USA
Fig 5: Identifying Bolts (1 Of 2)
G07711250Courtesy of MERCEDES-BENZ USA
Fig 6: Identifying Bolts (2 Of 2)
G07711251Courtesy of MERCEDES-BENZ USA
Fig 7: Identifying Nuts
G07711252Courtesy of MERCEDES-BENZ USA
Fig 8: Identifying Bolts
G07711253Courtesy of MERCEDES-BENZ USA
Fig 9: Identifying Dashboard Support, Adjuster, Pin And Cutout
G07711254Courtesy of MERCEDES-BENZ USA
Fig 10: Identifying Adjuster
G07711255Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
1 Activate service mode in Telematic Alarm Identification on Demand (emergency call system) (TELE AID) IMPORTANT Only on model 463.243/244/245/250/309/ 322/323/332/333 with code (ET2) Tele-Aid - car telephone emergency call system, 463.247/248/254/270 up to 1.4.07 with code (ET2) Tele-Aid - car telephone emergency call system AR82.95-P-0005-03GR
IMPORTANT Notes regarding the Tele-Aid emergency call system AH82.95-P-0001-01GA
DANGER Risk of explosion  caused by oxyhydrogen gas. Risk of poisoning and caustic burns  caused by swallowing battery acid. Risk of injury  caused by burns to skin and eyes from battery acid or when handling damaged lead-acid batteries No fire, sparks, open flames or smoking.
Wear acid-resistant gloves, clothing and glasses. Only pour battery acid into suitable and appropriately marked containers.
AS54.10-Z-0001-01A
2 Disconnect battery ground line All models except 463.236/248 with Code (979) Special protection version AR54.10-P-0003G
Model 463.236/248 with code (979) Special protection version, with code (ZS6) Special protection version FB6, with code (E26) Additional battery 100 Ah incl. cutoff relay Model 463.236/248 with code (979) Special protection version, with code (ZS7) Special protection version FB7, with code (E26) Additional battery 100 Ah incl. cutoff relay AR54.10-P-0003PM
NOTES Notes on battery All models AH54.10-P-0001-01A
3 Remove dashboard bottom section on driver side   AR68.10-P-1505GM 
4 Remove electrically adjustable steering column tube IMPORTANT Observe routing of lines and disconnected connectors.
IMPORTANTInstallation:  Check whether left air duct is seated correctly.
AR46.10-P-0620GM
5 Remove left side cover from dashboard IMPORTANT Cover is inserted.  
6 Remove single-fuse bracket EIS control unit (N73) (31) from interior fuse box (F34) IMPORTANT Press the two fuse bracket bars together and pull out.  
7 Remove single-fuse bracket for instrument cluster (A1) (42) from interior fuse box (F34)    
8 Remove ETC control unit Only on model 463.244/245/250 with transmission 722.610,
Model 463.243/246/247/248/249/254 with transmission 722.630,
Model 463.322/323 with transmission 722.637,
Model 463.309/332/333 with transmission 722.638,
Model 463.270/271 with transmission 722.645
AR27.19-P-1719GA
9 Remove control unit for TELE AID emergency call system IMPORTANT Only on model 463.243/244/245/250/309/322/323/332/333 with code (ET2) Tele-Aid car telephone emergency call system, model 463.247/248/254/270 up to 1.4.07 with code (ET2) Tele-Aid - car telephone emergency call system AR82.95-P-0005GA
IMPORTANT Notes regarding the Tele-Aid emergency call system AH82.95-P-0001-01GA
10 Remove air ducts below center console (1)    
11 Disconnect connectors for cockpit wiring harness (3) from vehicle wiring harness in driver's footwell    
12 Remove electrical connectors from equipotential bonding (2) in driver footwell   AR54.18-P-0101-01GR
13 Unscrew ground lines as well as screening ends of controller area network (data bus/CAN bus) (CAN) lines from ground terminal in the bottom part of left A-pillar.    
14 Remove ashtray from front center console   AR68.20-P-2400GM 
15.1 Remove center dashboard cover on model 463.243/244/245/246/250/309/322/323/332/333,
Model 463.247/248/254/270/271/303/340/341 up to 1.4.07,
Model 463.249 up to 30.8.06
AR68.10-P-3430GM 
15.2 Remove upper control panel control unit (N72/1) on model 463.247/248/254/270/271/303/340/341 as of 2.4.07,
Model 463.249 as of 1.9.06,
Model 463.202/222/236/237 as of model year 2010
Model 463.306/336/346
AR54.21-P-1262GM
16 Remove center cockpit speaker (centerfill) (H4/27)   AR82.62-P-7833GN
17.1 Remove radio (A2) Model 463.244/245/250 with code (EF1) Audio 10 RDS and code (EF2) Audio 10 RDS with CD insertion slot,
Model 463.202 /222 /236 /237 /303 /340 /341 with code (EF5) Radio MB Audio 20 CD, (NTG 2.5) as of model year 2010
Model 463.306 /336 /346 with code (EF5) Radio MB Audio 20 CD, (NTG 2.5)
AR82.60-P-7502GM
17.2 Remove the COMAND operating, display and controller unit (A40/3) For model 463.243/244/245/246/250/309/322/323/332/333 with code (ET4) COMAND operating and display system, model 463.247/248/254/270/303/340/341 up to 1.4.07 with code (ET4) COMAND operating and display system,
Model 463.271 up to 1.4.07,
Model 463.249 up to 30.8.06
AR82.85-P-7472GM
on model 463.202/222/236/237, 463.270/303/340/341 as of 2.4.07 with code (ET4) COMAND operating and display system up to model year 2010, model 463.247/248/254 as of 2.4.07 with code (ET4) COMAND operating and display system,
Model 463.249 as of 1.9.06,
Model 463.271 as of 2.4.07,
Model 463.202/222 /236/237/270/303/341/340 with code (EU1) COMAND, APS as of model year 2010,
Model 463.306/336/346 with code (EU1) COMAND, APS
Observe connectors as well as line routing.
AR82.85-P-7472GY
18 Mark position of plug connectors in corresponding cutouts of dashboard center section IMPORTANTInstallation:  Note marking.  
19 Remove right side cover from dashboard IMPORTANT The cover is inserted.  
20 Remove glove box   AR68.10-P-1400GM 
21 Remove cover below dashboard IMPORTANT Only on right side. AR68.10-P-1520GM 
22 Disconnect connection lines (4) from equipotential bonding CAN distributor below AC housing IMPORTANT Pay attention to routing of cables.  
23 Remove ground line (5) from ground connection point IMPORTANT Pay attention to routing of cables.  
24 Remove central mounting bolts (6) on dashboard from firewall. IMPORTANT Center of dashboard.  
25 Remove bolts (7) from transmission tunnel    
26 Remove bolts (8) IMPORTANT Bolts (8) are located behind mount of instrument cluster.  
TORQUE SPECIFICATION *BA46.10-P-1004-03E 
27 Remove bolts on nuts (9). IMPORTANT Hold nuts (9).  
TORQUE SPECIFICATION *BA46.10-P-1004-03E 
28 Remove bolts (10) from dashboard support (11) Remove three bolts on the right and three on the left.  
29 Remove dashboard upwards at an angle in direction of vehicle interior IMPORTANT The ignition/starter switch cable and loose lines may be trapped. Ask an assistant to help.
IMPORTANTInstallation:  Install pin (13) in recess (14) on right side of dashboard.
Ensure that air ducts are seated properly on the seal of the air conditioner housing.
 
30 Screw in all adjusters (12) on mounting points of dashboard as far as the stops IMPORTANT The left-hand thread of the adjusters (12) provides for automatic tolerance compensation when screwing in.  
31 Install in the reverse order    
32 Deactivate service mode in TELE AID IMPORTANT Only on model 463.243/244/245/250/309/322/323/332/333 with code (ET2) Tele-Aid - car telephone emergency call system, 463.247/248/254/270 up to 1.4.07 with code (ET2) Tele-Aid - car telephone emergency call system AR82.95-P-0005-03GR
IMPORTANT Notes regarding the Tele-Aid emergency call system AH82.95-P-0001-01GA
33 Read out fault memory and erase IMPORTANT STAR DIAGNOSIS
Stored faults which may be caused by removed cables or by a simulation, must be processed and erased in the fault memories after completing the work.
 
REFER TO SELF-DIAGNOSTIC SYSTEMS Connect STAR DIAGNOSIS and read out fault memory AD00.00-P-2000-04A
34 Perform function test on all devices removed and installed.    
JACKET TUBE

Number Designation Model 463.202/222/236/237/243/244/245/246/247/248/249/250/254/270/271/303/306/309/322/323/332/333/336/340/341/346
BA46.10-P-1004-03E Bolt, bearing bracket to body Nm 20