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Remove/install spring control arm on front axle - AR33.15-P-0170T

WARNING: This page is about a different car, the 2009 Mercedes-Benz E350 and 2008 Mercedes-Benz E350. However, it is still accessible from the selected car via links, so may be relevant.

MODEL 211 (except 211.08/09/28/29) 

Shown on model 211 with steel suspension 

Fig 1: Identifying Front Axle Components
G07284192Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
MODIFICATION NOTES

30.6.09 Replace rubber mount on spring control arm Vehicles with slit rubber mount AR33.15-P-0170-02T 
REMOVINGINSTALLING Remove/install     
DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer. AS00.00-Z-0010-01A
NOTES Notes on self-locking nuts and bolts   AH00.00-N-0001-01A
NOTES When working on the front-end assembly, be careful not to scratch, mark or notch the surfaces of aluminum parts. Otherwise the service life of the parts will be affected    
IMPORTANTInstallation  Only tighten nuts and bolts of chassis components when vehicle is in a ready-to-drive condition.    
1.1 Deflate front suspension strut (40) using STAR DIAGNOSIS Vehicles with AIRmatic (semi-active air suspension), code 489  
NOTES Notes on AIRmatic AH32.22-P-1000-02T
2 Remove front wheel    
REFER TO MAINTENANCE Remove/install wheels AP40.10-P-4050Z
3.1 Remove rear part section of bottom section of soundproofing Vehicles with diesel engine AR94.30-P-5300T
3.2 Remove rear section of lower engine compartment paneling Vehicles with gasoline engine AR61.20-P-1105T
4 Remove left front RPM sensor (L6/1) or right front RPM sensor (L6/2) from steering knuckle (5) and hang up to one side IMPORTANT To do so, remove bolt (2) and unclip electrical feed line from retaining clip on steering knuckle (5).
IMPORTANTInstallation:  Observe correct installed position. The scuff protection (3) must be bolted to the front RPM sensor as illustrated. It must not be mounted between  the RPM sensor and steering knuckle (5).
 
TORQUE SPECIFICATION *BA42.30-P-1001-01A 
5 Detach suspension strut (40) from spring control arm (17) TORQUE SPECIFICATION Steel suspension *BA32.25-P-1002-04B 
TORQUE SPECIFICATION AIRmatic *BA32.25-P-1007-04B 
6 Remove link rod (78k) of stabilizer bar from stabilizer bar pivot bushing (10b) INSPECT Check rubber boot of stabilizer bar pivot bushing (10b) in spring control arm (17) for signs of damage and replace stabilizer bar pivot bushing (10b) if necessary:
 
Fit new stabilizer bar pivot bushing. AR32.20-P-0310M
TORQUE SPECIFICATION *BA32.20-P-1006-02B 
7 Detach spring control arm (17) from front-axle carrier (1) NOTES Bolt (17a) must not  be twisted. Make sure to counterhold bolt (17a) when slackening the nut. Otherwise the locating tabs for camber adjustment in the rubber mount will be sheared off if the repair kit is installed.  
TORQUE SPECIFICATION *BA33.20-P-1014-01A 
SPECIAL TOOL Box wrench bit *211589000300
8 Press track control arm (17) from stub axle assembly (5)   AR33.15-P-0170-01R 
TORQUE SPECIFICATION *BA33.20-P-1012-01A 
SPECIAL TOOL Puller *220589003300
SPECIAL TOOL Press *163589034300
SPECIAL TOOL Thrust piece *140589006300
9 Check rubber bushing (17d) of spring control arm (17) for signs of damage Replace rubber bushing (17d) if necessary:
 
Replace rubber bearing on spring control arm. AR33.15-P-0170-02I 
SPECIAL TOOL Extraction and insertion tool *220589064300
Replace spring control arm's rubber mount (slit rubber mount). AR33.15-P-0170-02T 
SPECIAL TOOL Extraction and insertion tool *220589004300
SPECIAL TOOL Press-in tool *211589004300
10 Check rubber bushing (40a) in spring control arm (17) for signs of damage Replace rubber bushing (40a) if necessary:  
11 Check stabilizer bar pivot bushing (10b) in spring control arm (17) for signs of damage If necessary: ↓  
Fit new stabilizer bar pivot bushing. AR32.20-P-0310M
12 Check supporting joint (7) in steering knuckle (5) for signs of damage IMPORTANT Do not replace steering knuckle (5). AR33.20-P-0425I 
Fit new supporting joint (7) if necessary. AR33.20-P-0440TX 
13 Install in the reverse order    
14 Perform a wheel alignment check   AR40.20-P-0200T
SUSPENSION STRUTS

Number Designation Model 211 steel suspension Model 211 Airmatic
BA32.25-P-1002-04B Bolt, front suspension strut to spring control arm Nm 165 -
BA32.25-P-1007-04B Nut, front suspension strut to spring control arm Nm - 165
FRONT AXLE STABILIZER BAR

Number Designation Model 211 except model 211.08/09/28/29
BA32.20-P-1006-02B Self-locking nut, link rod to joint piece Nm 130
FRONT AXLE RPM SENSOR

Number Designation Model 211 except model 211.08/09/28/29
BA42.30-P-1001-01A Self-locking bolt, front axle RPM sensor to steering knuckle Nm 25
WHEEL LOCATION, HUB

Number Designation Model 211 except 211.08/09/28/29
BA33.20-P-1012-01A Self-locking nut, track control arm to stub axle Stage 1 Nm 50
Stage 2 ∠° 60
BA33.20-P-1014-01A Self-locking nut, spring control arm to front axle carrier Stage 1 Nm 80
Stage 2 ∠° 120
Fig 2: Identifying Box Wrench Bit (211 589 00 03 00)
G07284193Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Fig 3: Identifying Press (163 589 03 43 00)
G07284194Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Fig 4: Identifying Thrust Piece (140 589 00 63 00)
G07284195Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Fig 5: Identifying Puller (220 589 00 33 00)
G07284196Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Fig 6: Identifying Press Out/In Tool (220 589 06 43 00)
G07284197Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Fig 7: Identifying Press Out/In Tool (220 589 00 43 00)
G07284198Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Fig 8: Identifying Press Out/In Tool (211 589 00 43 00)
G07284199Courtesy of MERCEDES-BENZ OF NORTH AMERICA.