Remove/install rear panoramic glass roof - AR77.21-P-0600T

MODEL 211.0 with CODE (413) Panoramic sliding roof 

Shown on left side of vehicle with front glass roof removed 

Shown with front glass roof removed 

Vehicle as of production date 1.6.06 and code (494) USA version 

13.12.05	Repair product modified	Step 1	AR77.21-P-0010-01T
Repair product modified	Step 16		AR77.21-P-0600-02T
Repair product modified	Step 18		AR77.21-P-0600-03T

	Remove
1	Prepare adhesive cartridge	Heat-up time at least 60 minutes at 60°C. Cartridge heater	AR77.21-P-0010-01T
		Repair kit	*BR00.45-Z-1089-02A
2	Open side window in driver door.	To prevent rear glass roof, just bonded in, from being pressed out toward outside by air when closing the doors.
3	Cover rear seats and floor covering to prevent them from becoming dirty
4	Remove paneling on rear glass roof (2) of panoramic roof.		AR77.21-P-0630T
5	Move panoramic roof to tilt position
6	Remove panoramic roof water repellent.		AR77.21-P-0050T
7	Pull seal (1) out of groove (5) on rear glass roof (2)
8	Mask off roof paneling at top, left and right using adhesive tape
9	Insert spacer blocks (7) into side guide rails (6) of outer support	Spacer block	Fig 9
10	Note corresponding number and position of spacer blocks (7)	Spacer block	Fig 9
11	Mark height of rear glass roof (2) with pin (8) on spacer blocks (7).	Spacer block	Fig 9
12	Remove spacer blocks (7)	Spacer block	Fig 9
13	Determine gap in relation to heated rear window (9) with feeler gauge (R1) and note	Feeler gauge	Fig 6
	Risk of injury  caused by slipping when clamping blade in the multicutter and by glass splinters when cutting out bonded windows	Always interrupt air supply when inserting or removing blade. Wear protective gloves and safety glasses.	AS67.00-Z-0001-01A
14	Cut out rear glass roof (2)	This will destroy rear glass roof (2) which must be replaced.	AR77.21-P-0600-01T
		Cutting blade	Figure
		Cutting blade, straight, 35 mm blade length Multicutter	Figure
15.1	Raise rear glass roof (2) until electrical connector (10) on roof antenna (A2/49) on bottom side in rear area of rear glass roof (2) is accessible. Then disconnect electrical connector (10).	On vehicles as of 1.6.06 and code (494) USA version Aid of helper required Depending on the equipment, the electrical connector (10) on the roof antenna (A2/49) can be located on the left or right side of the vehicle or on both sides of the vehicle. If a dummy antenna is installed, instead of the roof antenna (A2/49), the electrical connector (10) is not required.
16	Remove rear glass roof (2)
	Install
	Risk of injury  caused by slipping when clamping blade in the multicutter and by glass splinters when cutting out bonded windows	Always interrupt air supply when inserting or removing blade. Wear protective gloves and safety glasses.	AS67.00-Z-0001-01A
17	Prepare rear glass roof (2) for installation		AR77.21-P-0600-02T
		Mounting wedge	Figure
		Cutting blade	Figure
		Cup suction tool http://gotis.aftersales.mercedes-benz.com  Multicutter Repair kit	*BR00.45-Z-1089-02A
		Antifriction agent	*BR00.45-Z-1010-06A
18	Insert spacer blocks (7) into side guide rails (6)	Insert spacer blocks (7) into previously noted positions. Spacer block	Fig 9
19	Apply adhesive material for rear glass roof (2).	Install rear glass roof (2) within five minutes before adhesive force of glue starts to decrease.	AR77.21-P-0600-03T
		Height of adhesive bead approx. 14 mm, width approx. 8 mm. Electric cartridge gun Pressofix 208 E Repair kit	*BR00.45-Z-1089-02A
20.1	Lift rear glass roof (2) over roof cutout with cup suction tool and connect electrical connector (10) to roof antenna (A2/49)	On vehicles as of 1.6.06 and code (494) USA version Aid of helper required If a dummy antenna is installed, instead of the roof antenna (A2/49), the electrical connector (10) is not required. Cup suction tool http://gotis.aftersales.mercedes-benz.com
21	Guide rear glass roof (2) with cup suction tool between spacer blocks (7) and lower.	Spacer block Cup suction tool http://gotis.aftersales.mercedes-benz.com	Fig 9
22	Align rear glass roof (2) by pressing to markings on spacer blocks (7) and adjust to dimension determined for heated rear window (R1). Then allow adhesive material to cure.	Maintain curing time of approx. two hours before adhesive force of glue starts to decrease.
		Feeler gauge	Fig 6
		Spacer block	Fig 9
23	Remove spacer blocks (7)	Spacer block	Fig 9
24	Remove cup suction tool from rear glass roof (2)	Cup suction tool http://gotis.aftersales.mercedes-benz.com
25	Remove adhesive tape from roof paneling.
26	Install seal (1) at side in groove (5).	Align cutouts (3, 4) of seal (1) with respect to corresponding locations on rear glass roof (2). Mounting wedge	Figure
27	Fold sealing lip for heated rear window (R1) upward at edge of rear glass roof (2)	Long wedge	Figure
28	Install panoramic roof water repellent		AR77.21-P-0050T
29	Install paneling on rear glass roof (2) of panoramic roof		AR77.21-P-0630T
30	Remove covering on rear seat and floor
	Check
31	Close panoramic roof
32	Adjust front panoramic glass roof		AR77.21-P-0501T

Number	Designation	Order number
BR00.45-Z-1089-02A	Repair kit, installing window, 1-component adhesive, replaced by: A 221 670 81 01	A 221 670 21 01
BR00.45-Z-1010-06A	Lubricant, rubber assembly 1 l	A 000 989 03 67